Hypertherm Powermax65 SYNC - Reference Guide Manual

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Serial Communication Programmer

Reference Guide

Powermax65/85/105 SYNC™

Reference Guide

810400

Revision 1

June 2021

Main Page

Table of Contents3
Getting Started7
Hardware Requirements7
Powermax65/85/105 SYNC Hardware Documents8
Modbus Specifications8
Transmission Mode and Format8
Modbus Request and Response Message Frame Format9
Error Response Message Frame Format10
Example Request and Response Message10
How to Calculate a Checksum (LRC)12
CNC Settings on the Powermax65/85/105 SYNC12
Powermax65/85/105 SYNC Modbus Addressing System15
Backward Compatible with 0X2Xxx Series15
List of Powermax65/85/105 SYNC Addresses16
Programming Recommendations19
Examples of Requests and Responses20
Identify the Plasma Power Supply Type (SYNC or Older System)20
Example Request and Response20
Read the ID of the SYNC Torch, Torch Lead, and Plasma Power Supply21
0X3000 (Torch and Plasma Power Supply Identification)21
Example Request and Response22
Read the Part Number of the Installed Cartridge23
0X3038, 0X3039, 0X303A (Cartridge Part Number, Bytes 0 - 5)23
Example Request and Response25
Read the Plasma Power Supply Settings that Are Permitted for the Installed Cartridge26
0X3001 (Permitted Operating Mode Setting)26
0X3002, 0X3003 (Permitted Minimum and Maximum Output Current (A) Settings)26
0X3004, 0X3005 (Permitted Minimum and Maximum Gas Pressure Settings)26
Example Request and Response27
Write Operating Settings and Put the Plasma Power Supply into Remote Control Mode28
0X3080 (Operating Mode Setting)28
0X3081 (Output Current (A) Setting)28
0X3082 (Gas Pressure Setting)29
Example Request and Response29
Remote Control Mode Indicator on the Plasma Power Supply30
Do a Check for an Active Fault30
0X301A (Active Fault Code)30
Example Request and Response31
Fault Code List32
Start and Stop a Gas Test36
0X3180 (Coil: Gas Test)36
Example Request and Response37
Do a Quick Restart or Clear Fault Code 0-50-038
0X308E, 0X308F (Quick Restart with Approval)38
Example Request and Response39
Exit Remote Control Mode40
Example Request and Response40
Get Data from the Plasma Power Supply41
Read the Plasma Power Supply Settings41
0X3010 (Operating Mode)41
0X3011 (Output Current (A) Setting)41
0X3012 (Gas Pressure Setting)42
Example Request and Response42
Read the Actual Output of the Plasma Power Supply43
0X3018 (Actual Output Current)43
0X3019 (Actual Gas Pressure)43
Example Request and Response43
Read the Total Cut Counts for this Plasma Power Supply44
0X3028 (Total Number of Torch Starts - Bytes 1 and 0)44
0X3029 (Total Number of Starts - Bytes 3 and 2)45
0X302A (Cumulative Pilot Arc Time - Bytes 1 and 0)45
0X302B (Cumulative Pilot Arc Time - Bytes 3 and 2)45
0X302C (Total Number of Arc Transfers - Bytes 1 and 0)45
0X302D (Total Number of Arc Transfers - Bytes 3 and 2)46
0X302E (Cumulative Arc Transfer Time - Bytes 1 and 0)46
0X302F (Cumulative Arc Transfer Time - Bytes 3 and 2)46
Example Request and Response47
Read the 16-Character UID Number for the Installed Cartridge48
0X3030 - 0X3037 (Cartridge UID, Bytes 0 - 15)48
Example Request and Response49
Read the Total Cut Counts for the Installed Cartridge50
0X3040 (Total Number of Starts)50
0X3041 (Cumulative Pilot Arc Time)50
0X3042 (Total Number of Arc Transfers)50
0X3043 (Cumulative Arc Transfer Time)51
Example Request and Response51
Read the 4 most Recent Faults for the Installed Cartridge52
0X3044 (Fault Log 0)52
0X3045 (Fault Log 1)53
0X3046 (Fault Log 2)53
0X3047 (Fault Log 3)53
Example Request and Response54
Read the Name of the Installed Cartridge55
0X3048 - 0X304D (Cartridge Name, Bytes 0 - 11)55
Example Request and Response56
Read the Start and Motion Signal Status of the Plasma Power Supply57
0X3100 (Coil: Start Switch Signal Status)57
0X3101 (Coil: Motion Switch Signal Status)57
Example Request and Response58
Flowchart Examples61

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