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Hypertherm Powermax65 SYNC Reference Guide
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Serial Communication Programmer
Reference Guide
P
owermax65/85/1
05
S
YN
C™
Ref
erence Guide
8
1
04
00
Revision
1
June
202
1
2
Table of Contents
Table of Contents
3
Getting Started
7
Hardware Requirements
7
Powermax65/85/105 SYNC Hardware Documents
8
Modbus Specifications
8
Transmission Mode and Format
8
Modbus Request and Response Message Frame Format
9
Error Response Message Frame Format
10
Example Request and Response Message
10
How to Calculate a Checksum (LRC)
12
CNC Settings on the Powermax65/85/105 SYNC
12
Powermax65/85/105 SYNC Modbus Addressing System
15
Backward Compatible with 0X2Xxx Series
15
List of Powermax65/85/105 SYNC Addresses
16
Programming Recommendations
19
Examples of Requests and Responses
20
Identify the Plasma Power Supply Type (SYNC or Older System)
20
Example Request and Response
20
Read the ID of the SYNC Torch, Torch Lead, and Plasma Power Supply
21
0X3000 (Torch and Plasma Power Supply Identification)
21
Example Request and Response
22
Read the Part Number of the Installed Cartridge
23
0X3038, 0X3039, 0X303A (Cartridge Part Number, Bytes 0 - 5)
23
Example Request and Response
25
Read the Plasma Power Supply Settings that Are Permitted for the Installed Cartridge
26
0X3001 (Permitted Operating Mode Setting)
26
0X3002, 0X3003 (Permitted Minimum and Maximum Output Current (A) Settings)
26
0X3004, 0X3005 (Permitted Minimum and Maximum Gas Pressure Settings)
26
Example Request and Response
27
Write Operating Settings and Put the Plasma Power Supply into Remote Control Mode
28
0X3080 (Operating Mode Setting)
28
0X3081 (Output Current (A) Setting)
28
0X3082 (Gas Pressure Setting)
29
Example Request and Response
29
Remote Control Mode Indicator on the Plasma Power Supply
30
Do a Check for an Active Fault
30
0X301A (Active Fault Code)
30
Example Request and Response
31
Fault Code List
32
Start and Stop a Gas Test
36
0X3180 (Coil: Gas Test)
36
Example Request and Response
37
Do a Quick Restart or Clear Fault Code 0-50-0
38
0X308E, 0X308F (Quick Restart with Approval)
38
Example Request and Response
39
Exit Remote Control Mode
40
Example Request and Response
40
Get Data from the Plasma Power Supply
41
Read the Plasma Power Supply Settings
41
0X3010 (Operating Mode)
41
0X3011 (Output Current (A) Setting)
41
0X3012 (Gas Pressure Setting)
42
Example Request and Response
42
Read the Actual Output of the Plasma Power Supply
43
0X3018 (Actual Output Current)
43
0X3019 (Actual Gas Pressure)
43
Example Request and Response
43
Read the Total Cut Counts for this Plasma Power Supply
44
0X3028 (Total Number of Torch Starts - Bytes 1 and 0)
44
0X3029 (Total Number of Starts - Bytes 3 and 2)
45
0X302A (Cumulative Pilot Arc Time - Bytes 1 and 0)
45
0X302B (Cumulative Pilot Arc Time - Bytes 3 and 2)
45
0X302C (Total Number of Arc Transfers - Bytes 1 and 0)
45
0X302D (Total Number of Arc Transfers - Bytes 3 and 2)
46
0X302E (Cumulative Arc Transfer Time - Bytes 1 and 0)
46
0X302F (Cumulative Arc Transfer Time - Bytes 3 and 2)
46
Example Request and Response
47
Read the 16-Character UID Number for the Installed Cartridge
48
0X3030 - 0X3037 (Cartridge UID, Bytes 0 - 15)
48
Example Request and Response
49
Read the Total Cut Counts for the Installed Cartridge
50
0X3040 (Total Number of Starts)
50
0X3041 (Cumulative Pilot Arc Time)
50
0X3042 (Total Number of Arc Transfers)
50
0X3043 (Cumulative Arc Transfer Time)
51
Example Request and Response
51
Read the 4 most Recent Faults for the Installed Cartridge
52
0X3044 (Fault Log 0)
52
0X3045 (Fault Log 1)
53
0X3046 (Fault Log 2)
53
0X3047 (Fault Log 3)
53
Example Request and Response
54
Read the Name of the Installed Cartridge
55
0X3048 - 0X304D (Cartridge Name, Bytes 0 - 11)
55
Example Request and Response
56
Read the Start and Motion Signal Status of the Plasma Power Supply
57
0X3100 (Coil: Start Switch Signal Status)
57
0X3101 (Coil: Motion Switch Signal Status)
57
Example Request and Response
58
Flowchart Examples
61
Other manuals for Hypertherm Powermax65 SYNC
Manual
136 pages
Troubleshooting Guide
180 pages
4
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Hypertherm Powermax65 SYNC Specifications
General
Brand
Hypertherm
Model
Powermax65 SYNC
Category
Welding System
Language
English
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