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Johnson Controls HICM008B21S - User Manual

Johnson Controls HICM008B21S
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SM-18003
SERVICE MANUAL
INVERTER-DRIVEN MULTI-SPLIT SYSTEM
HEAT PUMP AIR CONDITIONERS
Service Manual
< Indoor Units >
●MiniCassette
(H,Y,C)ICM008B21S
(H,Y,C)ICM012B21S
(H,Y,C)ICM015B21S
(H,Y,C)ICM018B21S

Table of Contents

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Johnson Controls HICM008B21S Specifications

General IconGeneral
Model NumberHICM008B21S
CategoryAir Conditioner
ManufacturerJohnson Controls
Energy Efficiency Ratio (EER)11.0
Voltage115V
Phase1
Frequency60 Hz
RefrigerantR-410A
Cooling Capacity8000 BTU
Operating Temperature (Cooling)64°F to 90°F

Summary

SERVICE MANUAL

Important Notice

Product Inspection upon Arrival

1. Introduction

Manual Scope and Purpose

This service manual focuses on heat pump air conditioning units.

2. Important Safety Instructions

Signal Words

Explains the meaning of WARNING, CAUTION, and NOTICE.

General Precautions

Provides general safety guidelines for using the equipment.

NOTICE

Precautions for Property Damage

Lists precautions to prevent property damage during installation and operation.

Installation Precautions

Installation Site and Method Guidelines

Covers wall/room installation, environmental factors, brazing, and testing.

Refrigerant Precautions

Refrigerant Handling and System Pressure

Covers R410A handling, piping thickness, and system pressure.

Electrical Precautions

Electrical Safety and Interference Management

Addresses electrical safety, wiring, grounding, and interference.

1. Installation

System Components Overview

Lists outdoor units, change-over boxes, indoor units, control devices, and optional parts.

2. Operation

Indoor Unit and Control Device Operations

Refer to operation manuals for indoor units and control devices.

3. Troubleshooting

Initial Troubleshooting Steps

Basic checks for system abnormalities.

Troubleshooting Procedures and Alarm Codes

Detailed steps and methods for diagnosing issues.

3.2 Troubleshooting Procedures

Wired Controller Alarm Indication and Code Table

Explains controller alarms and provides an alarm code reference table.

Troubleshooting Using Alarm Codes

Alarm Code 01: Float Switch Failure

Steps for troubleshooting float switch failures.

Troubleshooting Using Alarm Codes

Alarm Code 03: Communication Failure

Steps to resolve communication issues between units.

Thermistor Abnormalities

Inlet Air Thermistor Issues

Troubleshooting for inlet air thermistor faults.

Outlet Air Thermistor Issues

Outlet Air Thermistor Troubleshooting

Diagnosing and fixing outlet air thermistor problems.

Liquid Pipe Thermistor Issues

Liquid Pipe Thermistor Troubleshooting

Resolving issues related to the liquid pipe thermistor.

Gas Pipe Thermistor Issues

Gas Pipe Thermistor Troubleshooting

Addressing problems with the gas pipe thermistor.

Indoor Fan Motor Issues

Indoor Fan Motor Protection Device Troubleshooting

Steps for troubleshooting the indoor fan motor protection device.

Incorrect Capacity Setting Issues

Outdoor and Indoor Unit Capacity Setting Correction

Correcting capacity settings for outdoor and indoor units.

Incorrect Indoor Unit Number Setting Issues

Indoor Unit Number Duplication Resolution

Addresses duplicate indoor unit numbers in the same group.

Unit Model Code and Refrigerant Cycle Number Errors

Unit Model Code Setting Correction

Correcting the unit model code setting (DSW4).

Unit and Refrigerant Cycle Number Setting Correction

Correcting unit number and refrigerant cycle settings.

3.2.3 Abnormalities of Devices

Device Abnormalities: Fans, Compressors, and PCBs

Troubleshooting fan motors, compressors, magnetic switches, PCBs, and thermistors.

Other Device Abnormalities

Optional and Input;Output Setting Issues

Troubleshooting incorrect optional and input/output settings.

Other Device Abnormalities

Fan Speed, Thermistor, Valve, and PCB Issues

Addressing fan speed, thermistor, valve, and PCB failures.

Insufficient Cooling Operation Causes

Low Suction Pressure and Airflow Issues

Investigating low suction pressure and airflow/heat exchanger problems.

Insufficient Cooling Operation Causes

High Discharge Pressure Issues

Diagnosing issues related to high discharge pressure.

Insufficient Cooling Operation Causes

Communication and Power Supply Failures

Troubleshooting communication and power supply issues.

Insufficient Heating Operation Causes

Low Suction Pressure and Airflow Issues

Investigating low suction pressure and airflow issues.

Insufficient Heating Operation Causes

Communication and Power Supply Failures

Troubleshooting communication and power supply issues for heating.

Insufficient Heating Operation Causes

High Discharge Pressure Issues

Diagnosing issues related to high discharge pressure during heating.

Abnormal Sound During Operation

Fan Motor and Compressor Sound Troubleshooting

Diagnosing abnormal sounds from fan motors and compressors.

Motion and Radiation Sensor Abnormalities

Motion Sensor Operation and Detection Issues

Diagnosing motion sensor detection levels and operation problems.

Motion and Radiation Sensor Abnormalities

Radiation Sensor Operation and Correction Issues

Troubleshooting radiation sensor operation and temperature correction.

3.3 Procedures for Checking

PCB and Wired Controller Self-Checking

Procedures for self-checking PCBS and the wired controller.

3.4 Test Run Procedures

Pre-Test Run Checks and Procedure

Essential checks and steps before and during the test run.

3.4.1 Test Run Using Wired Controller

Wired Controller Indications and Checks for Test Run

Interpreting controller indications and performing checks during test run.

3.4.3 Checking the Test Run

Fan, Voltage, and Pressure Checks

Verifying fan rotation, power voltage, and operating pressures.

4. Maintenance

Outdoor Unit Maintenance Procedures

Refer to the Service Manual for Outdoor Unit maintenance.

4.2 Maintenance of Indoor Unit

Air Filter and Inlet Grille Removal

Steps to remove and replace air filters and inlet grilles.

Electrical Box Cover Removal

Procedure for Removing Electrical Box Cover

Steps to remove the electrical box cover for access.

Optional Decorative Panel Removal

Decorative Panel Removal Steps

Instructions for removing the optional decorative panel.

Turbo Fan and Fan Motor Removal

Steps for Removing Turbo Fan and Fan Motor

Detailed steps for removing the turbo fan and fan motor assembly.

Printed Circuit Board Removal

Procedure for Removing the PCB

Detailed steps for safely removing the printed circuit board.

Drain Pan Removal

Drain Pan Removal and Water Draining

Instructions for removing the drain pan and draining residual water.

Drain-up Mechanism Removal

Steps for Removing the Drain-up Mechanism

Steps to remove the drain-up mechanism.

Float Switch Removal

Procedure for Removing the Float Switch

Instructions for removing the float switch.

Outlet Air Thermistor Removal

Steps for Removing the Outlet Air Thermistor

Steps for removing the outlet air thermistor.

Thermistor and Expansion Valve Component Removal

Thermistor Removal Steps

Steps to remove liquid pipe and gas pipe thermistors.

Expansion Valve Coil Removal Steps

Instructions for removing the expansion valve coil.

Inlet Air Thermistor Removal

Steps for Removing the Inlet Air Thermistor

Steps for removing the inlet air thermistor.

Auto Louver Motors and Louver Removal

Steps for Removing Louver Motors and Louver

Steps for removing auto louver motors and the louver.

4.3 Cleaning Indoor Unit Heat Exchanger

Required Tools and Materials for Cleaning

Lists necessary tools and materials for cleaning the heat exchanger.

Cleaning Procedure for Heat Exchanger

Heat Exchanger Cleaning Steps

Step-by-step instructions for cleaning the indoor unit heat exchanger.

Cleaning Procedure for Heat Exchanger

Suspending the Cleaning Water Collector

Instructions for suspending the cleaning water collector.

Cleaning Procedure for Heat Exchanger

Applying Cleaning Agent and Water Spray

Steps for applying cleaning agent and water to the heat exchanger.

Cleaning Procedure for Heat Exchanger

Post-Cleaning Checks and Water Neutralization

Checks after cleaning and neutralization of cleaning water.

4.4 Main Parts Reference

Main Parts for Outdoor Unit and Change-Over Box

Refer to Service Manual for Outdoor Unit main parts.

4.4.3 Indoor Unit Main Parts

Printed Circuit Board Layout

Diagram of connectors and check points for PCB1.

Fan Motor Technical Details

Technical drawing and specifications for the fan motor.

4.4.3.3 Thermistor Details

Thermistor Locations and Types

Location and types of thermistors for indoor unit.

Indoor Suction Air Thermistor Functionality

Function and characteristics of the suction air thermistor.

4.4.3.4 Electronic Expansion Valve Details

Electronic Expansion Valve Diagram and Specifications

Technical diagram and specifications for the electronic expansion valve.

Electronic Expansion Valve Specifications and Wiring

Valve Specifications, Wiring, and Drive Circuit

Details on specifications, wiring, and drive circuit for the valve.

5. External Input;Output and Function Setting

5.4 Indoor Unit Input;Output and Function Setting Modes

Setting Method Using Wired Controller

How to configure functions using the wired controller interface.

Function and Input;Output Setting Procedures

Function Selection and Input;Output Configuration Steps

Steps for selecting functions and configuring I/O settings via test run menu.

5.4.1 External Input and Output Settings

Input;Output Terminals, Connectors, and Codes

Explains terminals, connectors, and display codes for I/O settings.

5.4.1.1 Remote Control ON;OFF Functions

Remote ON;OFF Control Methods

Using level and pulse signals for remote ON/OFF control.

5.4.1.3 Power Supply ON;OFF 2 (Restarting Function)

Automatic Restarting After Power Failure

How the unit restarts automatically after a power failure.

5.4.1.4 Forbidding Remote Control after Forced Stoppage

Forced Stoppage Logic and Command Cancellation

How to cancel controller commands during forced stoppage.

5.4.1.2 Power Supply ON;OFF 1 (Automatic Operation)

Automatic Unit Operation on Power Supply ON

How the unit operates automatically when power is supplied.

5.4.1.4 Room Thermostat Control

Field-Supplied Room Thermostat Wiring and Operation

How to connect and use a field-supplied room thermostat.

5.4.1.5 Remote Cooling;Heating Change

External Signal for Mode Change

Changing cooling/heating mode via external contact signal.

5.4.1.6 Picking Up Operation Signals

Operation and Alarm Signal Output Settings

Using auxiliary relay for operation and alarm signals.

Picking Up Operation Signals

Cooling Operation and Thermo-ON Signal Outputs

Using auxiliary relay for cooling operation and thermo-ON signals.

Picking Up Operation Signals

Heating Operation and Thermo-ON Signal Outputs

Using auxiliary relay for heating operation and thermo-ON signals.

5.4.2 Function Setting Overview

5.4.2.1 Function Selection Item List

Lists available function selection items and their settings.

Function Setting Details

Function Selection Items (Continued)

Continues the list of function selection items and settings.

Function Setting Details

Function Selection Items (Continued)

Further function selection items and settings.

Function Setting Details

Function Selection Items (Continued)

More function selection items and their settings.

Function Setting Details

Function Selection Items (Continued)

More function selection items and their settings.

Function Setting Details

Function Selection Item Descriptions

Detailed description of specific function selection items.

Function Setting Details

Function Selection Item Descriptions (Continued)

Further details on function selection items.

Function Setting Details

Function Selection Item Descriptions (Continued)

More descriptions of function selection items.

Function Setting Details

Function Selection Item Descriptions (Continued)

Final descriptions of function selection items.

Function Setting Details

Function Selection Item Descriptions (Continued)

Additional descriptions of function selection items.

Function Setting Details

Function Selection Item Descriptions (Continued)

More descriptions of function selection items.

Function Setting Details

Function Selection Item Descriptions (Continued)

Final descriptions of function selection items.

Function Setting Details

Cooling Lower Limit for Setting Temperature (FC)

Limits the lowest setting temperature for cooling operations.

Heating Upper Limit for Setting Temperature (Fd)

Limits the highest setting temperature for heating operations.

Function Setting Details

Run Indicator Color (J3) and Eco-operation (J8)

Setting indicator color and enabling energy-saving operation.

Function Setting Details

Motion Sensor and Thermistor Control Settings

Configuring motion sensor levels and thermistor control modes.

Function Setting Details

Sensor Installation Position and Louver Control Settings

Setting sensor position and louver control during energy saving.

Function Setting Details

Fan Speed Control during Energy-Saving Forced Thermo-OFF

Adjusts fan speed for energy saving during cooling.

Function Setting Details

Setback Temperature Compensation (r3)

Compensates setpoint when card key is removed for setback operation.

5.5 Functions from Wired Controller

5.5.1 Power Saving Function

Controls power saving schedules for capacity and intermittent control.

Wired Controller Functions

Rotation and Intermittent Control Functions

Switches indoor unit modes sequentially and repeats modes in fixed intervals.

5.5.2 Schedule Function

Power Saving and Noise Reduction Schedules

Sets power saving and operation noise reduction schedules.

5.5.3 Indication Function

Power Consumption Display and Saving Guide

Displays compressor power consumption and provides saving guidance.

6. Field Work Instructions

6.1 Refrigerant Leakage Precautions

Important safety precautions regarding refrigerant gas leakage.

Refrigerant Leakage Precautions

Special Attention to Refrigerant Gas Leakage Safety

Emphasizes adherence to safety standards like ASHRAE.

6.2 Refrigerant Charging Modifications

Danger of Using Non-Specified Refrigerants

Warns against using non-specified refrigerants due to safety risks.

6.3 Maintenance Work

General Unit Maintenance Checks

General maintenance checks for outdoor and indoor units.

Outdoor Unit Specific Maintenance Tasks

Maintenance tasks specific to the outdoor unit.

6.4 Service and Maintenance Record by 7-Segment Display

Reference to Outdoor Unit Manual for Records

Directs users to another manual for record details.

6.5 Service and Maintenance Record by Wired Controller

Data Sheet for Checking via Wired Controller

A data sheet for recording checks performed using the wired controller.

Service and Maintenance Record by Wired Controller

Compressor and Sensor Condition Data Recording

Recording compressor and sensor condition data.

6.6 Service and Maintenance Record Checklist

General Unit Maintenance Checklist Items

A checklist for service and maintenance of the unit.

Refrigerant Saturation Curve

R410 A Saturation Curve Graph

Graph showing saturation pressure vs. temperature for R410A.

R410 A Mollier Chart

Mollier Chart for R410 A Refrigerant Properties

Mollier chart displaying R410A refrigerant properties.

7. Service Parts List

Mini Cassette Specific Parts List Reference

Directs users to the specific parts list for Mini Cassette units.

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