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KSB PumpDrive User Manual

KSB PumpDrive
162 pages
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Self-cooling Motor-independent Frequency
Inverter
PumpDrive
Installation/Operating Manual

Table of Contents

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KSB PumpDrive Specifications

General IconGeneral
TypeVariable Speed Drive
Cooling methodAir-cooled
Power range0.37 kW to 315 kW
Control methodSensorless vector control
EnclosureIP20, IP55
CommunicationModbus, Profibus
Protection classIP20, IP55
Ambient temperature range-10 °C to +50 °C (derating may apply above 40°C)
Relative humidityUp to 95% (non-condensing)
Enclosure materialPlastic
Motor typeAsynchronous, Synchronous

Summary

2 Safety

2.1 Key to safety symbols/markings

Defines hazard symbols and their meanings for safe operation.

2.2 General

General instructions for safe operation and injury prevention.

2.5 Consequences and risks caused by non-compliance with this operating manual

Outlines risks and warranty issues from not following the manual.

2.7 Safety information for the user/operator

Specific safety advice for users during operation.

2.8 Safety information for maintenance, inspection and installation work

Safety guidelines for personnel performing maintenance tasks.

5 Installation at Site

5.1 Safety regulations

Critical safety instructions for correct and safe installation.

5.2 Checks to be carried out prior to installation

Pre-installation checks for place and ambient conditions.

5.4 Electrical connection

Procedures and safety for making electrical connections.

6 Operation

6.1 Standard control panel

Description and function of the standard control panel interface.

6.1.6 Setting the dynamic pressure setpoint compensation function

Instructions for configuring dynamic pressure setpoint compensation.

6.2 Graphical control panel

Overview and description of the graphical control panel interface.

6.2.5.2 Menu: Diagnosis

Accessing information on faults, warnings, and alerts for troubleshooting.

7 Commissioning/shutdown

7.1 Pump operation

Procedures and requirements for commissioning the pump.

7.1.1.3 Open-loop control mode

Operating the pump based on a direct setpoint without process feedback.

7.1.1.4 Closed-loop control mode

Details on establishing closed-loop control with sensors.

7.1.1.4 Parameters for closed-loop control mode

Configuration parameters for closed-loop PI controller operation.

7.1.2 Dual pump configuration

Setup for operating two pumps together, including redundancy.

7.1.3 Multiple pump configuration

General overview and setup for operating multiple pumps.

7.1.3.1 Start and stop parameter settings in multiple pump configurations

Configuring start/stop parameters for pumps in a multi-pump system.

7.1.3.3 Closed-loop control mode in a multiple pump configuration

Implementing closed-loop control for multiple pumps.

7.1.3.4 Open-loop control mode in a multiple pump configuration

Implementing open-loop control for multiple pumps.

7.2 Application functions

Overview of functions related to pump applications and control.

7.2.1 PumpDrive protective functions

Overview of built-in protective functions for the motor and drive.

7.2.1.1 Activate/deactivate thermal motor protection

How to enable or disable thermal motor overload protection.

7.2.1.2 Electrical motor protection by overvoltage/undervoltage monitoring

Monitoring mains voltage for over/under conditions.

7.2.1.3 Dynamic overload protection by speed limitation

Protecting the motor from overload by limiting speed.

7.2.1.4 Current limitation

How PumpDrive limits current to protect the motor.

7.2.1.5 Tripping at phase failure and short circuit

Protective functions for phase loss and short circuits.

7.2.1.9 Dry running protection (PumpDrive Basic)

Basic dry running protection using liquid level signals.

7.2.1.10 Dry running protection and protection against hydraulic blockage (Advanced function)

Detailed parameters for dry running and hydraulic blockage protection.

7.2.4.1 Dynamic pressure setpoint compensation

Compensating for pipe friction losses to maintain constant consumer pressure.

7.2.4.1.2 Parameterisation of the dynamic pressure setpoint compensation function on PumpDrive Advanced

Configuring dynamic pressure compensation for Advanced models using speed or power.

7.2.6 Motor control

Controls related to motor operation and performance.

8 Maintenance/inspection

8.1 Safety regulations

Essential safety guidelines for all maintenance and inspection work.

8.2 Maintenance/inspection

General procedures for routine maintenance and inspection.

9 Wiring diagrams

10 Parameter lists

11 Trouble-shooting

11.1 Faults/Malfunctions: Trouble-shooting

Identifies common faults and provides remedies for troubleshooting.

11.2 Warnings

Lists warning messages, their descriptions, and required PumpDrive responses.

11.3 Alerts

Lists alert messages, their descriptions, and required PumpDrive responses.

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