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KTM 690 SMC R EU 2021 - User Manual

KTM 690 SMC R EU 2021
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OWNER'S MANUAL 2021
690 SMC R
Art. no. 3214281en

Table of Contents

Questions and Answers

KTM 690 SMC R EU 2021 Specifications

General IconGeneral
Displacement693 cc
Bore x Stroke105 mm x 80 mm
Torque73.5 Nm
Compression Ratio12.7:1
Fuel SystemElectronic fuel injection
LubricationForced oil lubrication with 2 oil pumps
Transmission6-speed
Seat Height890 mm
Fuel Capacity13.5 l
Dry Weight146 kg
Front Wheel3.50 x 17"
Rear Wheel5.00 x 17"
Front Tire120/70 ZR 17
Rear Tire160/60 ZR 17
StarterElectric starter
Engine TypeSingle cylinder, 4-stroke
Power74 hp
CoolingLiquid
FrameSteel trellis frame
Rear SuspensionWP XPLOR shock absorber
Front BrakeBrembo 320 mm disc
Rear BrakeBrembo 240 mm disc
ABSBosch 9.1 MP (incl. Supermoto ABS)
Front SuspensionWP XPLOR 48, USD fork

Summary

MEANS OF REPRESENTATION

Symbols used

Explains the meaning of various symbols used in the manual.

Formats used

Details the typographical formats applied throughout the document.

SAFETY ADVICE

Use definition - intended use

Defines the intended use and limitations of the vehicle.

Misuse

Describes potential dangers arising from improper use of the vehicle.

Safety advice

General guidance on operating the vehicle safely and following instructions.

Degrees of risk and symbols

Explains the different levels of risk and associated symbols.

Tampering warning

Warns against tampering with noise control systems and related regulations.

Safe operation

Provides crucial safety information for operating the motorcycle.

Protective clothing

Emphasizes the importance of wearing appropriate protective gear.

Work rules

Outlines rules and procedures for performing work on the vehicle.

Environment

Advises on responsible use and disposal of materials to protect the environment.

Owners Manual

Highlights the importance of reading and storing the owner's manual.

IMPORTANT NOTES

Manufacturer warranty, implied warranty

Details warranty conditions and exclusions related to service and modifications.

Fuel, auxiliary substances

Provides notes on fuel, auxiliary substances, and environmental hazards.

Spare parts, accessories

Recommends using approved parts and accessories for safety and performance.

Service

Stresses the importance of proper service and adherence to intervals for longevity.

Figures

Explains that figures may show special equipment and not all components.

Customer service

Directs users to authorized KTM dealers for questions and support.

VIEW OF VEHICLE

View of vehicle, front left (example)

Illustrates and labels components visible from the front left side.

View of vehicle, rear right (example)

Illustrates and labels components visible from the rear right side.

SERIAL NUMBERS

Vehicle identification number

Shows the location of the vehicle identification number.

Type label

Indicates the location of Europe and Australia type labels.

Key number

Explains how to find the key number on the KEYCODECARD.

Engine number

Specifies the location for stamping the engine number.

Fork part number

Identifies the location of the fork part number stamping.

Shock absorber article number

Shows where the shock absorber article number is stamped.

CONTROLS

Clutch lever

Describes the clutch lever and its hydraulic operation.

Hand brake lever

Identifies the hand brake lever and its function for the front brake.

Throttle grip

Locates the throttle grip on the handlebar.

Horn button

Specifies the location and states of the horn button.

Light switch

Explains the function of the light switch for low and high beams.

Turn signal switch

Details the operation of the turn signal switch.

Emergency OFF switch

Describes the function of the emergency OFF switch.

Start button

Identifies the start button and its function.

Combination switch

Explains the combination switch for riding modes and traction control.

Ignition and steering lock

Describes the ignition and steering lock positions and functions.

Overview of indicator lamps

Provides a guide to the various indicator lamps on the dashboard.

Seat release

Explains how to release the seat.

Grab handles

Identifies the grab handles used for moving the motorcycle.

Passenger foot pegs

Describes the folding passenger foot pegs.

Shift lever

Details the shift lever and gear position indication.

Foot brake lever

Locates the foot brake lever for the rear brake.

Side stand

Explains the function and use of the side stand.

Opening the fuel tank filler cap

Provides instructions for opening the fuel tank filler cap.

Closing the fuel tank filler cap

Details the procedure for closing the fuel tank filler cap.

Dash

Overview of the combination instrument and its display functions.

Overview

Identifies the components and displays of the dashboard.

Activation and test

Explains the activation and display test of the combination instrument.

Setting the combination instrument

Guides on how to activate/deactivate indicators in the setup menu.

Setting kilometers or miles

Instructions for changing the unit of distance measurement.

Setting the clock

Details on how to set the 12h or 24h clock display.

Setting the service interval

Procedure for setting the service interval indicator.

Distance 1

Shows how to display and reset Trip Distance 1.

Distance 2

Shows how to display and reset Trip Distance 2.

Average speed 1

Shows how to display and reset Average Speed 1.

Average speed 2

Shows how to display and reset Average Speed 2.

Riding time 1

Shows how to display and reset Riding Time 1.

Riding time 2

Shows how to display and reset Riding Time 2.

Service hour counter

Displays the motorcycle's operating hours.

Clock

Displays the current time.

Service interval display

Shows remaining kilometers until the next service.

Tachometer

Displays the current engine speed (RPM) and its indicators.

Odometer

Shows the motorcycle's total mileage.

Gear display

Indicates the currently engaged gear.

Service display

Indicates when a service is due.

Distance fuel reserve

Shows distance traveled since fuel reserve was reached.

PREPARING FOR USE

Advice on preparing for first use

Essential safety advice and checks before the first ride.

Running in the engine

Guidance on engine break-in speeds and procedures.

Loading the vehicle

Information on vehicle loading, weight limits, and handling.

RIDING INSTRUCTIONS

Checks and maintenance measures when preparing for use

Pre-ride checks for ensuring roadworthiness and safe operation.

Starting the vehicle

Step-by-step instructions for starting the motorcycle engine.

Starting off

Procedure for engaging gear and moving off.

Shifting, riding

Advice on shifting gears and safe riding practices.

Quickshifter +

Explains the function and use of the quickshifter for seamless gear changes.

Motorcycle traction control

Details on activating and deactivating the traction control system.

Braking

Essential safety information and techniques for braking.

Stopping, parking

Guidelines for safely stopping and parking the motorcycle.

Transport

Advice on transporting the motorcycle securely.

Refueling

Instructions and safety precautions for refueling the fuel tank.

SERVICE SCHEDULE

Additional information

Notes on compulsory and recommended service work and intervals.

Required work

Lists mandatory maintenance tasks and their recommended intervals.

Recommended work

Suggests additional maintenance tasks for optimal vehicle condition.

TUNING THE CHASSIS

Fork;shock absorber

Overview of chassis tuning options for suspension adaptation.

Adjusting the compression damping of the fork

Procedure for adjusting the fork's compression damping.

Adjusting the rebound damping of the fork

Instructions for adjusting the fork's rebound damping.

Compression damping of the shock absorber

Explanation of high-speed and low-speed compression damping.

Adjusting the low-speed compression damping of the shock absorber

Details on adjusting the low-speed compression damping of the shock absorber.

Adjusting the high-speed compression damping of the shock absorber

Instructions for adjusting the high-speed compression damping of the shock absorber.

Adjusting the rebound damping of the shock absorber

Guidance on adjusting the shock absorber's rebound damping.

Handlebar position

Information on handlebar mounting positions for rider comfort.

Adjusting the handlebar position

Step-by-step guide for adjusting the handlebar position.

SERVICE WORK ON THE CHASSIS

Raising the motorcycle with a lift stand

Procedure for lifting the motorcycle using a lift stand.

Removing the motorcycle from the lift stand

Steps for safely removing the motorcycle from a lift stand.

Raising the motorcycle with rear lifting gear

Instructions for lifting the motorcycle with rear lifting gear.

Removing the rear of the motorcycle from the wheel stand

Procedure for removing the rear wheel from the stand.

Lifting the motorcycle with the front lifting gear

Steps for lifting the motorcycle using the front lifting gear.

Taking the motorcycle off the front lifting gear

Procedure for safely removing the motorcycle from front lifting gear.

Cleaning the dust boots of the fork legs

Guide to cleaning the dust boots and inner fork tubes.

Removing fork protector

Instructions for removing the fork protector.

Installing the fork protector

Steps for installing the fork protector.

Bleeding the fork legs

Procedure for bleeding the fork legs.

Removing the seat

Instructions for removing the motorcycle seat.

Mounting the seat

Steps for correctly mounting the motorcycle seat.

Removing the tool set

Procedure for removing the tool set from its compartment.

Storing the tool set

Instructions for properly storing the tool set.

Take off the side cover

Steps for removing the side cover.

Mounting side cover

Procedure for mounting the side cover.

Removing the front fender

Instructions for removing the front fender.

Installing the front fender

Steps for installing the front fender.

Removing the air filter

Guide to removing the air filter and air filter box.

Installing the air filter

Instructions for installing the air filter correctly.

Checking the chain for dirt

Procedure for checking the chain's cleanliness.

Cleaning the chain

Detailed steps for cleaning the drive chain.

Checking the chain tension

How to check the chain tension and its specifications.

Adjusting the chain tension

Procedure for adjusting the chain tension.

Checking the chain, rear sprocket, engine sprocket, and chain guide

Inspects wear on chain, sprockets, and chain guide.

Adjusting chain guide

Instructions for adjusting the chain guide.

Checking;correcting the fluid level of hydraulic clutch

Checks and corrects the hydraulic clutch fluid level.

BRAKE SYSTEM

Anti-lock braking system (ABS)

Explains the ABS system, its function, and modes.

Adjusting the basic position of the hand brake lever

Guide to adjusting the hand brake lever for comfort.

Checking the brake discs

How to check brake disc thickness and for damage.

Checking the front brake fluid level

Procedure to check the front brake fluid level.

Adding the front brake fluid

Instructions for adding front brake fluid.

Checking the front brake linings

How to check front brake lining thickness and for wear.

Checking the free travel of foot brake lever

Procedure to check the free travel of the foot brake lever.

Adjusting the basic position of the foot brake lever

Guide to adjusting the foot brake lever's basic position.

Checking the rear brake fluid level

Procedure to check the rear brake fluid level.

Adding rear brake fluid

Instructions for adding rear brake fluid.

Checking the rear brake linings

How to check rear brake lining thickness and for wear.

WHEELS, TIRES

Removing the front wheel

Step-by-step guide for removing the front wheel.

Installing the front wheel

Instructions for correctly installing the front wheel.

Removing the rear wheel

Procedure for removing the rear wheel.

Installing the rear wheel

Instructions for correctly installing the rear wheel.

Checking the rear hub damping rubber pieces

How to check the rear hub damping rubber pieces for wear.

Checking the tire condition

Guidance on checking tires for damage, cuts, and tread depth.

Tubeless tire system

Information on the vehicle's tubeless tire system.

Checking tire pressure

Correct tire pressures for solo and passenger use.

Checking the spoke tension

How to check spoke tension and identify differences.

Using tire repair spray

Advice on the emergency use of tire repair spray.

ELECTRICAL SYSTEM

Removing the 12-V battery

Step-by-step instructions for safely removing the 12-V battery.

Installing the 12-V battery

Procedure for correctly installing the 12-V battery.

Charging the 12-V battery

Guidance on charging the 12-V battery for optimal service life.

Changing the main fuse

Instructions for locating and changing the main fuse.

Changing the ABS fuses

Procedure for changing the fuses related to the ABS system.

Changing the fuses of individual electrical power consumers

How to change fuses for various electrical components.

Removing the headlight mask with the headlight

Steps for safely removing the headlight mask and headlight assembly.

Installing the headlight mask with the headlight

Procedure for correctly installing the headlight mask and headlight.

Changing the headlight bulb

Instructions for replacing the headlight bulb.

Changing the position light lamp

Guide to replacing the position light bulb.

Checking the headlight setting

How to check and adjust the headlight beam alignment.

Adjusting the headlight range

Procedure for adjusting the headlight beam range.

USB socket

Information about the USB socket for external device charging.

ACC1 and ACC2

Location and information about ACC1 and ACC2 power supplies.

Diagnostics connector

Location of the diagnostics connector under the ECU.

COOLING SYSTEM

Cooling system

Overview of the cooling system components and operation.

Checking the antifreeze and coolant level

Safety precautions and steps for checking coolant levels.

Checking the coolant level

How to check coolant levels in the compensating tank and radiator.

Draining the coolant

Procedure for safely draining the coolant from the system.

Filling;bleeding the cooling system

Instructions for refilling and bleeding the cooling system.

Changing the coolant

Steps involved in changing the motorcycle's coolant.

TUNING THE ENGINE

Changing the riding mode

How to select and change riding modes (STREET, SPORT).

Adjusting traction control

Information on activating and adjusting traction control.

Checking the basic position of the shift lever

How to check the shift lever position relative to the rider's boot.

Adjusting the basic position of the shift lever

Procedure for adjusting the shift lever's basic position.

SERVICE WORK ON THE ENGINE

Checking the engine oil level

Procedure for checking the engine oil level when warm.

Changing the engine oil and oil filter, cleaning the oil screens

Comprehensive guide to changing engine oil and filter.

Adding engine oil

Instructions for adding engine oil to the correct level.

CLEANING, CARE

Cleaning the motorcycle

Guidance on proper motorcycle cleaning techniques.

Checks and maintenance steps for winter operation

Maintenance tips for protecting the motorcycle during winter.

STORAGE

Storage

Steps for preparing and storing the motorcycle for longer periods.

Preparing for use after storage

Instructions for preparing the motorcycle after a storage period.

TECHNICAL DATA

Engine

Specifications related to the motorcycle's engine.

Engine tightening torques

List of specified torque values for engine components.

Engine oil Capacities

Specifies the required engine oil capacity.

Coolant Capacities

Specifies the required coolant capacity.

Fuel Capacities

Details fuel tank capacity and reserve.

Chassis

Technical specifications for the motorcycle's chassis.

Electrical system

Specifications for the motorcycle's electrical system components.

Tires

Technical specifications for the front and rear tires.

Fork

Specifications for the front fork, including damping and oil.

Shock absorber

Specifications for the rear shock absorber, including damping.

Chassis tightening torques

List of specified torque values for chassis components.

SUBSTANCES

Brake fluid DOT 4; DOT 5.1

Specifies recommended brake fluid standards and suppliers.

Coolant

Details recommended coolant types and antifreeze protection.

Engine oil (SAE 10 W;50)

Specifies recommended engine oil standards and suppliers.

Fork oil (SAE 4) (48601166 S1)

Recommended fork oil specification and supplier.

Shock absorber fluid (SAE 2.5) (50180751 S1)

Recommended shock absorber fluid specification and supplier.

Super unleaded (ROZ 95)

Fuel specifications and guidelines for unleaded gasoline.

AUXILIARY SUBSTANCES

Chain cleaner

Recommended chain cleaner product.

Fuel additive

Recommended fuel additive product.

Long-life grease

Recommended long-life grease product.

Motorcycle cleaner

Recommended motorcycle cleaner product.

Perfect finish and high gloss polish for paints

Recommended paint care products.

Preserving materials for paints, metal and rubber

Recommended products for preserving materials.

Street chain spray

Recommended chain spray product.

Universal oil spray

Recommended universal oil spray product.

STANDARDS

JASO T903 MA2

Explanation of the JASO T903 MA2 standard for motorcycle oils.

SAE

Explanation of SAE viscosity classes for oils.

INDEX OF SPECIAL TERMS

LIST OF ABBREVIATIONS

LIST OF SYMBOLS

Red symbols

Symbols indicating immediate intervention required for errors.

Yellow and orange symbols

Symbols indicating prompt intervention for errors or driving aids.

Green and blue symbols

Symbols providing informational feedback.

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