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KUHN GMD16 User Manual

KUHN GMD16
100 pages
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Original instructions
KN225BGB_A
Read carefully before starting the machine
Operator's manual
Disc mower
---A1025-60B00001 > ---A1025-60B99999
GMD16-GMD20
KN225BGB_A
- English - 06-2019
*KN225BGB_A*

Table of Contents

Questions and Answers:

KUHN GMD16 Specifications

General IconGeneral
BrandKUHN
ModelGMD16
CategoryFarm Equipment
LanguageEnglish

Summary

1. Dear Owner

About Product Improvements

Company reserves the right to make improvements or changes to products without prior notice.

Wear Parts Service Life

Service life of wear parts depends on usage conditions.

Illustration Disclaimer

Illustrations may be based on one machine type; instructions apply to all.

3. Identification of the machine

3.1 Front view

Diagram showing the front perspective of the machine.

3.2 Rear view

Diagram showing the rear perspective of the machine.

3.3 Identification of the machine

3.3.1 Location of the plates

Information on where to find serial and model identification plates on the machine.

3.3.2 Description

Details of the machine identification plate and its components.

Certification plates

Certification plate (CE)

Details of the CE certification plate for machines in the EU.

Certification plate (EAC)

Details of the EAC certification plate for Eurasian customs union.

Importer plate (BRASIL)

Details of the importer plate for machines sent to Brazil.

3.4 Optional equipment

3.4 Optional equipment

List of optional equipment available for the machine.

4. Safety

4.1 Description of symbols used in this document

Explanation of warning symbols and their meanings used in the manual.

4.2 Safety instructions

4.2.1 Introduction

General safety precautions for operating and maintaining the machine.

4.2.2 Read and follow the safety instructions

4.2.2 Read and follow the safety instructions

Emphasis on reading and understanding all safety instructions before use.

4.2.3 Precautions before machine operations

4.2.3 Precautions before machine operations

Steps to take before starting work, adjusting, or repairing the machine.

4.2.4 Precautions before machine use

4.2.4 Precautions before machine use

Guidelines on appropriate clothing and pre-operation checks.

4.2.5 Precautions when driving

4.2.5 Precautions when driving

Safety advice for operating the tractor and machine while driving.

4.2.6 Road driving precautions

4.2.6 Road driving precautions

Specific safety measures for road transport and regulations.

Machine transport position

Machine transport position

Ensuring the machine is in the correct position for road transport.

Road lights and indicators

Road lights and indicators

Checking lights and indicators are functional and compliant for road use.

Gross weight and axle load checks

Gross weight and axle load checks

Regulations and methods for checking gross weight and axle loads.

Weight calculation: Stage 1

Weight calculation: Stage 1

Procedure for measuring tractor tare weight (T).

Weight calculation: Stage 2

Weight calculation: Stage 2

Procedure for measuring front axle load (t1) and checking ballast.

Weight calculation: Stage 3

Weight calculation: Stage 3

Procedure for measuring total weight (t) and checking Gross Combined Weight Rating.

Weight calculation: Stage 4

Weight calculation: Stage 4

Procedure for measuring rear axle load (t2) and checking tractor limits.

4.2.7 Maximum speed

4.2.7 Maximum speed

Adhering to legal speed limits when driving on public roads.

4.2.8 Coupling precautions

4.2.8 Coupling precautions

Safety measures to follow before attaching the machine to the tractor.

4.2.9 Hydraulic circuit safety

4.2.9 Hydraulic circuit safety

Safety precautions and information regarding the hydraulic system.

4.2.10 PTO shaft safety

4.2.10 PTO shaft safety

Safety guidelines for the Power Take-Off (PTO) shaft.

4.2.11 Waste disposal

4.2.11 Waste disposal

Environmental guidelines for disposing of machine waste and fluids.

4.2.12 Remote controlled components

4.2.12 Remote controlled components

Safety warnings for components operated by hydraulic or pneumatic controls.

4.2.13 Safety decals

4.2.13 Safety decals

Importance of keeping safety decals clean, readable, and intact.

4.2.14 Maintenance and repair precautions

4.2.14 Maintenance and repair precautions

Safety procedures before performing maintenance or repairs.

4.2.15 Stone projection safety

4.2.15 Stone projection safety

Measures to prevent injury from projected debris.

4.2.16 Maneuver precautions

4.2.16 Maneuver precautions

Safety steps when moving the machine between transport and working positions.

4.2.17 Machine use precautions

4.2.17 Machine use precautions

General safety measures during machine operation.

4.2.18 Parking stand precautions

4.2.18 Parking stand precautions

Specific requirements related to parking stands (regulatory).

4.3 Safety decal locations

4.3.1 Safety decal locations

Diagram showing the placement of various safety decals.

Safety decal descriptions

Operating instructions decal

Decal indicating the need to read and follow the operator's manual.

Working on machine decal

Decal warning about safety procedures during maintenance or repair.

Projections hazard decal

Decal warning about the danger of projected stones and debris.

Crushing area hazard decal

Crushing area hazard decal

Decal warning about crushing hazards in specific areas.

Cutting tools safety decal

Cutting tools safety decal

Decal related to the safe use and replacement of cutting tools.

Rotating cutting tools decal

Rotating cutting tools decal

Decal warning to keep clear of rotating cutting tools.

Maneuvering area hazard decal

Maneuvering area hazard decal

Decal warning about hazards in the maneuvering area.

Uncoupling machine decal

Uncoupling machine decal

Decal showing the correct procedure before uncoupling the machine.

4.4 Road safety equipment

4.4 Road safety equipment

Information on required road safety equipment and recommended practices.

French road regulations

French road regulations

Road regulations specific to France regarding signalling panels.

USA road regulations

USA road regulations

Road regulations specific to the USA regarding signalling panels.

4.5 Critical failures

4.5 Critical failures

List of specific requirements related to potential critical failures.

4.6 Incorrect machine use

4.6 Incorrect machine use

List of specific requirements related to incorrect machine usage.

4.7 Limit state criteria

4.7 Limit state criteria

List of specific requirements for limit state criteria.

5. Machine specifications

5.1 Description and glossary

Overview of machine components and definition of terms.

5.1.1 Designated use of the machine

5.1.1 Designated use of the machine

Defines the intended purpose and application of the GMD16-20 mowers.

5.2 Technical specifications

5.2 Technical specifications

Table detailing technical data for GMD16 and GMD20 models.

5.2.1 Designated parameters

Specific requirements for designated parameters, often regulatory.

5.3 Required equipment

5.3 Required equipment

List of equipment factory-fitted or available as options.

5.3.1 PTO shaft

Details on the types of PTO shafts compatible with the machine.

5.3.2 Put into working or transport position

5.3.2 Put into working or transport position

Mechanism for transitioning the machine between working and transport positions.

5.3.3 Cutter bar

5.3.3 Cutter bar

Information on knife attachment and types of discs.

5.4 Sound levels

5.4 Sound levels

Measured sound levels of the tractor and tractor-machine combination.

6. Putting into service

6.1 Description of control elements

Identification and function of the machine's control elements.

6.2 Coupling and uncoupling

6.2 Coupling and uncoupling

Procedures for attaching and detaching the machine from the tractor.

6.2.1 Description of coupling elements

Identification of parts involved in the coupling process (PTO, cord, chain).

6.2.2 Preparing the tractor

Checks and adjustments required for the tractor before coupling.

Tractor tyre pressure check

Tractor tyre pressure check

Importance of checking tyre pressure for machine setup.

Hitch pin parallelism adjustment

Hitch pin parallelism adjustment

Procedure for adjusting tractor lift rods for hitch pin parallelism.

Lower link lateral adjustment

Lower link lateral adjustment

Steps for distributing play and checking stabilizer function.

6.2.3 Preparing the machine

6.2.3 Preparing the machine

Steps to prepare the machine for coupling, including link positioning.

Attachment category 1 linkage

Attachment category 1 linkage

Specific link adjustments for tractor attachment category 1.

Attachment category 2 linkage

Attachment category 2 linkage

Specific link adjustments for tractor attachment category 2.

6.2.4 Coupling the machine

6.2.4 Coupling the machine

Detailed steps for physically coupling the machine to the tractor.

6.2.5 Hydraulic connections

6.2.5 Hydraulic connections

Procedure for connecting the machine's hydraulic system.

6.2.6 Electrical connection

6.2.6 Electrical connection

Procedure for connecting the machine's electrical system.

6.2.7 Fit check chain

6.2.7 Fit check chain

Reference to checking the safety chain's fit.

6.2.8 Primary PTO shaft

6.2.8 Primary PTO shaft

Instructions for greasing and adjusting the primary PTO shaft.

6.2.9 Adjusting the machine

6.2.9 Adjusting the machine

Procedure for adjusting frame height and check chains.

Non-hydraulic tractor control adjustment

Non-hydraulic tractor control adjustment

Procedure for adjusting frame height with non-hydraulic tractor controls.

6.2.10 Uncoupling the machine

6.2.10 Uncoupling the machine

Detailed steps for safely detaching the machine from the tractor.

7. Instructions for transport

7.1 Putting the machine into transport position

Steps to safely place the machine into its transport configuration.

7.2 Conformity with the road regulations

7.2 Conformity with the road regulations

Ensuring compliance with highway codes for road transport.

7.3 Machine transport using transport means

7.3 Machine transport using transport means

Specific requirements for transporting the machine via external means.

8. Instructions for work

8.1 Putting the machine into work position

Steps to safely deploy the machine into its working configuration.

8.2 Adjustments in working position

8.2 Adjustments in working position

Adjustments required for optimal performance during operation.

8.2.1 Cutting height

Procedure for setting the desired cutting height.

8.2.2 Swathing system

8.2.2 Swathing system

Adjustment of the swath wheel for desired swath width.

8.2.3 Compensating spring tension

8.2.3 Compensating spring tension

Adjusting spring tension for ground pressure reduction.

8.3 Machine use

8.3 Machine use

General guidelines for operating the machine effectively and safely.

8.3.1 Drive speed

Adapting forward speed to working conditions for optimal performance.

8.3.2 Headland turn maneuvers

Safe procedures for executing headland turns.

8.3.3 Machine safety on obstacles

8.3.3 Machine safety on obstacles

Actions to take and precautions when the machine hits an obstacle.

9. Optional equipment

9.1 Raised skid shoes

Details on raised skid shoes for higher mowing and sticky grounds.

9.2 High cone disc kit (GMD20)

Information on the high cone disc kit for reducing swath width.

9.3 Side deflector

9.3 Side deflector

Function of side deflectors for dense or down crops.

9.4 Side deflector with high cone disk

9.4 Side deflector with high cone disk

Benefit of side deflectors with high cone disks for crop management.

9.5 Toolbox

9.5 Toolbox

Purpose of the toolbox for storing tools and maintenance parts.

9.6 Lighting and signalling

9.6 Lighting and signalling

Fitting signalling lights for road compliance.

9.6.1 Electrical connection

Procedure for connecting the machine's 7-pin plug to the tractor.

9.7 Lateral signalling equipment

Installation of lateral signalling for road regulations.

9.8 Lighting and signalling (Only for USA)

9.8 Lighting and signalling (Only for USA)

Specific lighting and signalling for US road regulations.

9.8.1 Electrical connection

Connecting the 7-pin plug for US lighting and signalling.

9.9 Manual hydraulic cutter bar lift pump

9.9 Manual hydraulic cutter bar lift pump

Equipment for folding the machine without tractor hydraulic connection.

9.9.1 Coupling and uncoupling

9.9.1 Coupling and uncoupling

Procedures for preparing, connecting, and uncoupling the hydraulic lift pump.

9.9.2 Putting the machine into transport position

9.9.2 Putting the machine into transport position

Steps to move the hydraulic lift pump system into transport position.

9.9.3 Putting the machine into work position

9.9.3 Putting the machine into work position

Steps to move the hydraulic lift pump system into work position.

9.10 Device for mowing at an angle of -40°

9.10 Device for mowing at an angle of -40°

Equipment allowing a maximum cutter bar angle of -40°.

9.11 Wear plate

9.11 Wear plate

Description of wear plates for improving disc guard resistance.

10. Maintenance and storage

10.1 Frequency chart

Chart indicating maintenance intervals for normal operating conditions.

10.2 Lubrication

10.2 Lubrication

Pictorial guide to greasing points on the machine.

10.2.1 PTO shafts

Instructions for greasing the primary PTO shaft components.

10.2.2 Oil change

10.2.2 Oil change

Procedure and specifications for changing oil in the cutterbar.

Checking cutterbar oil level

Checking cutterbar oil level

Procedure to check and refill the cutterbar oil level.

Side angle gearbox oil change

Side angle gearbox oil change

Procedure and specifications for changing oil in the side angle gearbox.

Lateral bevel gearbox oil check

Lateral bevel gearbox oil check

Procedure to check and refill the lateral bevel gearbox oil level.

10.3 Maintenance

10.3.1 Belt tension

Instructions for checking and adjusting belt tension.

10.3.2 Breather plug checking and cleaning

10.3.2 Breather plug checking and cleaning

Procedure for checking and cleaning the breather plug.

10.3.3 Checking cutterbar oil level

10.3.3 Checking cutterbar oil level

Procedure to check and refill the cutterbar oil level.

10.3.4 Check angle gearbox oil level

10.3.4 Check angle gearbox oil level

Procedure to check and refill the angle gearbox oil level.

10.3.5 Inspection of knives and securing elements

10.3.5 Inspection of knives and securing elements

Guidelines for inspecting and replacing knives and securing hardware.

10.3.6 Knife replacement

10.3.6 Knife replacement

Detailed steps for replacing worn or distorted knives.

10.3.7 Disc replacement

10.3.7 Disc replacement

Procedure for replacing intermediate discs.

10.3.8 Outer and inner cones

10.3.8 Outer and inner cones

Checking torque of attachment bolts for cone covers.

10.4 Storage

10.4 Storage

Instructions for machine storage at the end and start of seasons.

10.4.1 At the end of each season

Steps for preparing the machine for storage at the end of the season.

10.4.2 At the start of each season

Steps for preparing the machine for use at the start of the season.

10.5 Dismantling and scrapping of the machine

10.5 Dismantling and scrapping of the machine

Guidelines for safely dismantling and disposing of the machine.

11. Troubleshooting guide

Troubleshooting: Uneven stubble

Causes and remedies for uneven stubble after mowing.

Troubleshooting: Soil build up

Causes and remedies for soil accumulation on the cutterbar.

Troubleshooting: Ground contour adaptation

Causes and remedies for poor ground contour following.

Troubleshooting: Stubble too long

Troubleshooting: Stubble too long

Causes and remedies for stubble being too long.

Troubleshooting: Breakback release

Troubleshooting: Breakback release

Causes and remedies for frequent safety breakback activation.

12. Appendix

12.1 Calculating the load on an axle

Methodology for calculating axle loads and required ballasting.

Front ballast calculation

Front ballast calculation

Formula for calculating minimum front ballast weight.

Rear ballast calculation

Rear ballast calculation

Formula for calculating minimum rear ballast weight.

Machine weight and center of gravity

Machine weight and center of gravity

Method for determining machine weight and center of gravity position.

Front-rear combination load calculation

Front-rear combination load calculation

Procedures for calculating loads in front-rear tool configurations.

Rear tool weight calculation

Rear tool weight calculation

Formula for calculating the weight of the rear tool.

13. Limited Warranty

Warranty coverage exceptions

Exceptions to the Limited Warranty coverage.

Customer responsibilities and costs

Customer responsibilities regarding maintenance and repair costs.

Warranty conditions

Warranty conditions

Conditions required for the Limited Warranty to be valid.

Warranty limits and responsibilities

Additional terms and limitations of the Limited Warranty.

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