Preparing Machine for
Maintenance
When performing maintenance, perform the following
steps before leaving the operator’s position, unless the
maintenance procedure instructs otherwise.
1. Park the roller on a at, even surface.
2. Place drive lever in NEUTRAL.
3. Apply Emergency Brake.
4. Run engine at 1/2 speed (RPM) for three to ve
minutes.
5. Reduce engine speed (RPM) to slow idle.
6. Place ignition switch in the OFF position.
If maintenance must be performed with
engine running, do not leave machine unattended.
10-Hour or Daily Routine
Maintenance
1. Check the fuel level. Keep the fuel tank full to
prevent condensation. Fill at end of day.
2. Perform engine preventative maintenance as
described in your Engine Operator’s Manual.
Engine preventative maintenance should always
begin with an engine oil check.
3. Check the hydraulic oil level and ll as required.
4. Lubricate the required parts. (Pages 5-4 and 5-5)
5. Check for damaged, loose or missing decals.
Replace decals as needed.
6. Check lights bulbs and replace bulbs if needed.
7. Check battery cables and connections.
8. Check coolant level. Fill as needed.
9. Check for loose, damaged, missing or corroded
parts. Repair or replace promptly.
10. Check tires and wheels for correct air pressure,
cuts, bubbles, damaged rims or missing lug bolts.
11. Check the Emergency Brake to ensure proper
operation.
100-Hour or Monthly Routine
Maintenance
1. Check air lters. Clean or replace if required. (Page
5-13)
2. Lubricate the required parts. (Page 5-4 and 5-5)
3. Perform 100-hour or monthly engine preventative
maintenance as described in the Engine Operator’s
Manual.
250-Hour or Quarterly Routine
Maintenance
1. Check battery electrolyte level (Page 5-10). Check
battery terminals for corrosion. Check all battery
connections and remove any corrosion.
Do not smoke when checking
battery electrolyte level as the fumes can explode.
Electrolyte is an acid that can burn if it contacts skin
or eyes. If contact is made, ush area immediately
with water.
2. Change engine oil and replace oil lter (Page 5-13).
To assure complete removal of contaminants in the
oil, perform the oil change while engine is warm.
3. Replace engine air lter. (Page 5-13)
4. Perform the 250-hour preventative maintenance as
described in the Engine Operator’s Manual.
50-Hour or Weekly Routine
Maintenance
1. Check the oil and lubricate the required parts.
(Pages 5-4 and 5-5)
2. Check all battery connections and remove any
corrosion. (Check cables daily.)
3. Perform 50-hour and weekly engine preventative
maintenance as described in the Engine Operator’s
Manual.
Maintenance
LeeBoy Model 400 & 400T Rollers5-6