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LeeBoy 400T User Manual

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Operations, Service, and Parts Manual
Manual No. 1012791-01
LeeBoy Model 400 & 400T Rollers
400
400 T
This manual applies to
Serial Number 400-41197
and above

Table of Contents

Questions and Answers:

LeeBoy 400T Specifications

General IconGeneral
BrandLeeBoy
Model400T
CategoryConstruction Equipment
LanguageEnglish

Summary

Safety

Safety Precautions

General warnings and guidelines for safe operation and maintenance.

Safety Label Locations

Identifies and illustrates the location of safety decals on the machine.

Safety Decals Care

Instructions for maintaining the cleanliness and legibility of safety decals.

Machine Specific Precautions

Specific safety measures for operating the machine.

Refueling Precautions

Safety guidelines for refueling the machine.

Battery Precautions

Safety measures when working with the battery.

Tire Precautions

Safety guidelines and procedures for tire maintenance.

Starting and Stopping Precautions

Safety guidelines for starting and stopping the machine.

Parking Precautions

Procedures for safely parking the machine.

Operating Precautions

Key safety considerations during machine operation.

Storage Precautions

Safety guidelines for storing the machine.

Maintenance Precautions

Safety measures to follow during maintenance.

Information and Specifications

Limited Warranty Policy

Details the warranty terms and conditions for the product.

Contact Information

Provides contact details for support and service.

Record of Ownership

Section to record owner and machine details for service.

Nameplate

Explains the importance of the nameplate for identification.

Specifications Charts

Presents key machine dimensions and specifications.

Torque Specifications

Provides torque values for standard fasteners.

Metric Fasteners

Torque specifications for metric fasteners.

Hydraulic Fittings

Instructions for tightening hydraulic tube fittings.

Determining Proper Torque

Explains methods for setting torque wrenches with crowfoot adapters.

Coupling Installation

Steps for proper hydraulic coupling installation.

Torque Specifications for Coupling Terminations

Torque values for various hydraulic coupling termination types.

Torque Specifications for DIN and Inverted Cone Fittings

Torque values for DIN and inverted cone style fittings.

Torque Specifications for 4-Bolt Flange Connections

Torque values for 4-bolt flange connections.

Torque Specifications for NPTF Pipe Threads

Torque values for NPTF dry seal pipe threads.

Torque Specifications for BSP and JIS Couplings

Torque values for BSP and JIS coupling terminations.

Component Location

Component Location Overview

Overview of component locations on the machine.

Operator’s Control Console

Identifies controls and their functions on the operator's console.

Location of Operation Panels and Controls

Diagrams showing the location of various control panels and components.

Hydraulic Levers (400T Only)

Explains the operation of hydraulic levers specific to the 400T model.

Operation

General Information

Introduction to the operation section and importance of manual.

Operating Safety

Essential safety practices for operating the roller.

Parking Safety

Procedures for safely parking the machine.

Maintenance Safety

Safety precautions to take during maintenance.

Receiving the Roller

Pre-operation inspection checklist upon receiving the roller.

Preliminary Procedures

Steps to perform before starting the machine.

Pre-Start Checks

Checklist of items to inspect before starting the engine.

Machine Operation

Step-by-step guide for operating the machine.

Engine Start-Up Procedure

Instructions for starting the engine correctly.

Engine Warm-Up

Procedures for warming up the engine and hydraulic oil.

Cold Weather Engine Warm-Up

Specific warm-up procedures for cold weather conditions.

Directional Control

How to control the machine's direction and speed.

Braking System

Explanation of how the braking system works.

Vibratory Compactor Operation

How to start and operate the vibratory compactor.

Water Spray System Operation

Instructions for operating the water spray system.

Parking the Machine

Step-by-step procedure for parking the roller.

Roller Towing (400T Only)

Procedures for safely towing the 400T model roller.

Unhooking 400T Roller Towing Vehicle

Steps for safely unhooking the 400T roller from a towing vehicle.

Transporting Via Flatbed

Guidelines for transporting the roller on a flatbed vehicle.

Maintenance

General Maintenance Information

Overview of routine and general maintenance procedures.

Lubrication Points

Identifies all lubrication points on the machine.

Maintenance Schedule

Periodic schedule for all maintenance tasks.

Preparing Machine for Maintenance

Steps to safely prepare the machine before performing maintenance.

10-Hour or Daily Routine Maintenance

Daily checks and maintenance tasks.

50-Hour or Weekly Routine Maintenance

Weekly maintenance tasks and checks.

100-Hour or Monthly Routine Maintenance

Monthly maintenance tasks and checks.

250-Hour or Quarterly Routine Maintenance

Quarterly maintenance tasks and checks.

500-Hour or Semi-Annual Routine Maintenance

Semi-annual maintenance tasks and checks.

1000-Hour or Annual Routine Maintenance

Annual maintenance tasks and checks.

Maintenance Adjustments

Procedures for adjusting machine components.

Electrical System Maintenance

Maintenance procedures for the electrical system.

Tire Maintenance

Procedures for tire inspection and replacement.

Filling Tires with Air

Instructions for safely inflating tires to the correct pressure.

Engine Maintenance

General engine maintenance procedures.

Fuel System Maintenance

Maintenance procedures for the fuel tank and filters.

Hydraulic System Maintenance

Procedures for checking and maintaining the hydraulic system.

Drain, Flush and Fill Hydraulic Oil Tank

Steps for draining, flushing, and refilling the hydraulic oil tank.

Component Replacement Procedures

Instructions for replacing major machine components.

Machine Storage

Instructions for preparing the machine for long-term storage.

Troubleshooting Guide

Common problems, causes, and remedies for machine issues.

Schematics

Schematics Overview

List of available electrical and hydraulic schematics.

Electrical Schematic for Tow Pak (400T)

Electrical schematic specific to the 400T tow package.

Panel Gauges Schematic (Kubota 400)

Schematic for the instrument panel gauges on the 400 model.

Electrical Schematic for Options

Electrical schematic for optional features on the 400/400T.

Hydraulic Hose Layout (Part 1)

Diagram of hydraulic hose routing for the 400 model.

Hydraulic Hose Layout (Part 2)

Continuation of the hydraulic hose routing diagram for the 400 model.

Illustrated Parts List

Quick Reference Guide

A quick list of common part numbers and descriptions.

400 Main Frame Assembly (Part 1)

Illustrated parts breakdown of the 400 main frame.

400 Main Frame Assembly (Part 2)

Illustrated parts breakdown of the 400 main frame.

Water Tank and Rollbar Assembly

Illustrated parts for the water tank and rollbar components.

Front Drum and Yoke Assembly

Illustrated parts for the front drum and yoke assembly.

Wiper Assembly (Front & Rear)

Illustrated parts for the front, inner, and rear wiper systems.

Rear Drum Assembly (Cut-Section)

Illustrated parts breakdown of the rear drum assembly.

Water System Assembly

Illustrated parts for the water spray system.

Fuel System Assembly

Illustrated parts for the fuel system.

Steering and Drive Control Assembly

Illustrated parts for the steering and drive control mechanisms.

Seat Assembly

Illustrated parts for the operator's seat assembly.

Engine Assembly (Part 1)

Illustrated parts breakdown of the engine assembly.

Engine Assembly (Part 2)

Illustrated parts breakdown of the engine assembly.

Kubota Engine Parts

Illustrated parts list for the Kubota engine.

Battery Assembly

Illustrated parts for the battery and related components.

Miscellaneous Parts

Illustrated parts for various miscellaneous items.

Optional Sign Parts

Illustrated parts for optional signs.

400T Main Frame Assembly

Illustrated parts breakdown of the 400T main frame.

Tow/Lift Group Assembly

Illustrated parts for the tow/lift group.

400T Towing Safety Pin and Pintle Eye

Illustrated parts for the 400T towing safety pin and pintle eye.

Wheel Hub and Brake Assembly

Illustrated parts for the wheel hub and brake system.

Valve Bank Assembly (400T Only)

Illustrated parts for the valve bank assembly on the 400T model.

Alphabetical Parts Index

An alphabetical listing of all parts for quick reference.

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