LeeBoy 5300B User Manual (English)

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Safety and Operations Manual

LeeBoy 5300B Compact Paver

Manual No. 1027956-SOP

REV A

This manual applies to

Serial Number 333299

and above.

Table of Contents5
Safety11
Safety12
Safety Precautions14
Machine Precautions17
Hot Material Precautions17
Hydraulic Systems Precautions17
Refueling Precautions18
Battery Precautions18
Starting and Stopping Precautions18
Parking Precautions18
Operating Precautions19
Storage Precautions19
Maintenance Precautions19
Safety Decals20
Safety Decals Care22
Information and Specifications23
Two Year Limited Warranty24
Information and Specifications24
Contact Information25
Specifications26
Torque Specifications30
Standard Inch Fasteners30
Metric Fasteners31
Hydraulic Fittings31
Determining Proper Torque32
Component Location37
Component Location38
Components Overview39
Operator Platform39
Hydraulic System39
Track System39
Hopper40
Augers40
Screed40
Electrical System40
Machine Overview41
Main Control Panel Overview42
Upper Left Keypad44
Lower Left Keypad46
Upper Right Keypad48
Lower Right Keypad50
Screed Controls52
Operation53
General Information55
Receiving the Machine55
Initial and Daily Inspection55
Operation55
Start-Up Procedure56
Detailed Control Panel Keypad Functions57
Upper Left Keypad58
Lower Left Keypad60
Upper Right Keypad62
Lower Right Keypad64
DPF Regeneration (REGEN)66
DM430 Digital Display66
DM430 Engine Icons68
Pave Screen74
Pave Function Fault Codes79
Operator Settings Screen80
DPF and Regeneration82
Parked Regeneration84
Driving the Paver85
Steering and Speed Control86
Paver Operation87
Spray down87
Hopper88
Conveyor89
Under Auger Material Cut-Off90
Augers and Sonic Auger Sensor90
Heating the Screed91
Manual Tow Points92
Flight Screws93
Set the Screed and End Gates93
Starting to Pave95
Basic Paving96
Setting the Crown96
Mat Texture Adjustment97
Milled Cut Paving98
Unloading and Loading98
Unloading99
Loading99
Tie-Down Procedure99
Optional Components100
Hydraulic Tow Point Cylinder100
Topcon® Sonic and Dual Grade100
Steering Knob101
Slope Meter101
9-Foot Paving Kit102
Magnetic Cup Holder103
Maintenance105
Maintenance106
Maintenance Schedule108
Routine Maintenance109
Preparing Paver for Maintenance109
Every 10 Hours or Daily Routine Maintenance109
Every 50 Hours or Weekly Routine Maintenance109
Every 100 Hour or Monthly Maintenance110
Every 250 Hours or Quarterly Routine Maintenance110
Every 500 Hours or Semi-Annual Routine Maintenance110
Every 1000 Hours or Annual Routine Maintenance110
Every 1500 Hours110
Every 3000 Hours110
Lubrication111
Daily Lubrication112
Weekly Lubrication113
Monthly Lubrication114
Torque Hub Lubrication114
Maintenance Adjustments115
Conveyor Flight Chain115
Conveyor Drive Chains116
Auger Drive Chains117
Torque Hub Hydraulic Motor Gear Adjustment117
Engine Maintenance118
Check Engine Lubrication Oil119
Change Engine Oil and Filter119
DPF Service120
Change Air Filter120
Engine Drive Belt121
Change Oil Separator Element121
Cooling System122
Replace Radiator Hoses122
Fuel System123
Fuel Tank123
Change Fuel Filter123
Fuel Water Separator124
Hydraulic System124
Check Hydraulic Oil124
Change Hydraulic Oil and Filter125
Electrical System126
Battery Servicing126
Alternator126
Fuse Panel127
Screed Electric Heat (Option)127
Element Resistance Testing128
Heating Elements129
Generator Speed Check129
Generator Voltage Testing129
Generator Capacitor Replacement130
Beacon and Work Lights130
Dielectric Grease131
Replacement Procedures132
Two-Speed Hydraulic Motors133
Hydraulic Pump/Motor Start-Up133
Torque Hub134
Replace Tracks135
Front Idler and Bushing136
Track Tension Cylinder136
Track Rollers137
Track Sprocket137
Rear Conveyor Shaft, Bearings and Sprockets138
Conveyor Drive Motor138
Conveyor Wear Plates139
Under Auger Material Cut-Offs139
Auger Inner Bearings140
Auger End Mounts141
Auger Motors141
Hopper Wing Cylinder141
Main Screed Wear Plate142
Screed Extension Wear Plate143
Welding on Machine144
Winterizing for Storage145
Periodic Maintenance in Storage146
Removing from Storage146
Troubleshooting146
Hydraulic Pressure146
Spraydown Pump (Option)147
Conveyor Chain Tension Slack Adjustment148
Track Tension Pressure149
Plus One Troubleshooting149
Troubleshooting Chart150
DM430 Diagnostic Trouble Code (DTC) Chart153

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LeeBoy 5300B Specifications

General

Brand	LeeBoy
Model	5300B
Category	Construction Equipment
Language	English

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