LeeBoy 8515E User Manual (English)

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Safety and Operations Manual

LEEBOY MODEL 8515E CONVEYOR PAVER

Manual No. 1027185-SOPManual No. 1027185-SOP

REV AREV A

This manual applies to

Serial Number 370363

and above.

Table of Contents5
Safety Precautions14
Machine Precautions17
Hot Material Precautions17
Hydraulic Systems Precautions17
Refueling Precautions18
Battery Precautions18
Starting and Stopping Precautions18
Parking Precautions18
Operating Precautions18
Poor Visibility19
Storage Precautions19
Maintenance Precautions19
Safety Decals20
Safety Decals Care22
Two Year Limited Warranty24
Information and Specifications24
Limited Warranty Policy24
Contact Information25
Specification Charts26
Torque Specifications29
Standard Inch Fasteners29
Metric Fasteners30
Hydraulic Fittings30
Determining Proper Torque31
Component Location35
Component Location36
Components Overview37
Dual Operator Platforms37
Augers38
Hopper and Conveyors38
Screed38
Hydraulic System38
Electrical System38
Machine Overview39
Control Panel40
Main Control Panel40
Screed Controls42
Remote Screed Controls43
Electric Heat Controls44
Steering and Speed Control Box45
Operation47
Receiving the Machine49
Initial and Daily Inspection49
Hopper Lock Valves49
Screed Lock Pins49
Operation49
Start-Up Procedure50
Stopping the Engine50
DPF Regeneration (REGEN)50
PV480 Powerview Display51
Gauge Screen51
Soft Keys (Buttons)51
Set Points and Throttle Speed52
Main Menu Screen53
Diagnostics54
System Info55
Lamp Info55
Status Icons56
User Settings57
DPF Regeneration59
Perform Parked Regeneration62
Plus One Controller64
Driving the Paver64
Activate/Deactivate Operator Control Station65
Steering and Speed Control65
Paver Operation66
Spray down66
Heating the Screed67
Hopper Wings68
Conveyors69
Auger and Sonic Auger Sensor70
Under Auger Material Cut-Offs71
Electric Flight Screw71
Set the Screed Extension, Flight Screw and End Gate72
Starting to Pave74
Basic Paving75
Setting the Crown75
Mat Texture Adjustment76
Unloading and Loading77
Unloading77
Loading77
Tie-Down Procedure78
Towing78
Optional Components79
Auger Extensions Option79
Umbrella Option79
Steering Wheel Option79
Truck Hitch Attachment Option80
HD815 (Heavy Duty) Screed80
Rubber or Steel Track Options81
Screed Sloping Extensions81
Heated Endgates81
Screed Control pendant81
Topcon® Sonic Grade Control82
Tunnel Extension82
Slope Meter82
One-Foot Screed Extension83
Screed Extension Vibration83
Automatic Temperature Control83
Hydraulic Tow Points84
Auger Lube Kit84
Single-Point Lube Kits84
Horizontal Flight Screws84
Magnetic Cup Holder84
Maintenance85
Maintenance Schedule88
Raising and Lowering Conveyor89
Routine Maintenance90
Preparing Paver for Maintenance90
Every 10 Hours or Daily Routine Maintenance90
Every 50 Hours or Weekly Routine Maintenance90
Every 100 Hour or Monthly Maintenance91
Every 250 Hours or Quarterly Routine Maintenance91
Every 500 Hours or Semi-Annual Routine Maintenance91
Every 1000 Hours or Annual Routine Maintenance91
Every 1500 Hours91
Every 3000 Hours91
Lubrication Points92
Daily Lubrication93
Weekly Lubrication94
Monthly Lubrication95
Torque Hub Lubrication95
Maintenance Adjustments96
Conveyor Flight Chains96
Conveyor Drive Chains97
Auger Drive Chains98
Screed Extension Top Guide98
Conveyor Switch Adjustment99
Torque Hub Hydraulic Motor Gear Adjustments100
Check Engine Lubrication Oil102
Change Engine Oil and Filter102
Change Air Filter103
Engine Drive Belt104
Change Oil Separator Element104
DPF Service105
Cooling System105
Replace Radiator Hoses106
Fuel System106
Fuel Tank106
Change Fuel Filter106
Fuel Water Separator107
Hydraulic System108
Check Hydraulic Oil108
Change Hydraulic Oil and Filter108
Electrical System109
Battery Servicing110
Alternator110
Fuse Panel111
Electric Heat Control Box111
Generator114
Generator Capacitor114
Dielectric Grease115
Replacement Procedures116
Two-Speed Hydraulic Motors117
Hydraulic Pump/Motor Start-Up117
Torque Hub118
Replace Tracks119
Front Idler119
Track Tension Cylinder120
Track Rollers120
Track Sprocket (Steel or Poly)121
Rubber Track (Option)121
Rear Conveyor Shaft, Bearings and Sprockets122
Conveyor Drive Motors122
Auger Motors123
Auger and Inner Bearings124
Auger End Mounts125
Under Auger Material Cut-Offs125
Main Screed Wear Plate126
Screed Extension Wear Plate127
Conveyor Switch Replacement128
Hopper Wing Cylinders128
Weldment129
Winterizing for Storage130
Periodic Maintenance in Storage131
Removing from Storage131
Track Tension Pressure132
Troubleshooting132
Hydraulic Test Ports132
Auger and Conveyor Chain Tension Adjustment133
Spray down Pump134
Plus One Troubleshooting135
PV480 Troubleshooting136
Troubleshooting Chart137
PV480 Diagnostic Trouble Code (DTC) Chart140

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LeeBoy 8515E Specifications

General

Brand	LeeBoy
Model	8515E
Category	Construction Equipment
Language	English

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