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LeeBoy 8515E - User Manual

LeeBoy 8515E
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Safety and Operations Manual
LEEBOY MODEL 8515E CONVEYOR PAVER
Manual No. 1027185-SOPManual No. 1027185-SOP
REV AREV A
This manual applies to
Serial Number 370363
and above.

Table of Contents

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Summary

Introduction to LeeBoy Paver Operations

Safety Overview

General and specific safety guidelines for product and safety label locations.

Specifications Overview

Warranty, contact info, machine spec tables, and dimensions.

Components Overview

Overview of major component locations and functions.

Operation Guide

Instructions for safe operation and information for optional equipment.

Maintenance Procedures

Routine maintenance, adjustments, replacement, and troubleshooting.

Section 1 SAFETY

Safety Precautions

Detailed safety precautions including DANGER, WARNING, CAUTION, and NOTICE hazards.

Safety Decals

Information on safety labels, their locations, and proper care.

Section 2 INFORMATION AND SPECIFICATIONS

Limited Warranty Policy

Details of the two-year limited warranty and its terms.

Contact Information

Information for reaching LeeBoy dealers and customer support.

Specification Charts

Technical specifications including machine dimensions and engine details.

Torque Specifications

Torque values for standard inch and metric fasteners and hydraulic fittings.

Section 3 COMPONENT LOCATION

Components Overview

Description of major paver components and their functions.

Machine Overview

Visual identification of key controls and their functions on the paver.

Main Control Panel

Detailed explanation of the operator control panel layout and functions.

Screed Controls

Controls related to the paver's screed for adjusting paving parameters.

Remote Screed Controls

Functionality of the remote control boxes for screed operation.

Electric Heat Controls

Operation of the electric heating system for the screed and endgates.

Steering and Speed Control Box

Controls for paver movement, steering, and speed adjustment.

Section 4 OPERATION

Machine Preparation and Startup

Procedures for receiving, inspecting, starting, stopping, and DPF regeneration.

Operator Interface and Display

PV480 display, gauge screen, soft keys, menus, system info, diagnostics, and status icons.

Engine Speed and User Settings

Adjusting throttle speed and customizing display settings like color, brightness, language, and units.

Paver Driving and Control Systems

Operating joysticks, control stations, steering, speed, and related controllers.

Core Paver Operations

Procedures for spray down, heating the screed, and operating hopper wings.

Auger and Screed System Control

Managing augers, cut-offs, flight screws, screed extensions, and end gates.

Paving Process and Adjustments

Steps for starting to pave, basic paving, crown setting, and mat texture adjustments.

Transporting and Optional Equipment

Procedures for loading, unloading, tie-down, towing, and overview of optional components.

Specialized Screed Features

Operation of berm attachment, heated endgates, pendants, sonic grade control, and slope meter.

Hydraulic and Lubrication Systems

Use of hydraulic tow points, auger lube kits, and magnetic cup holders.

Section 5 MAINTENANCE

Maintenance Schedule and Routine Tasks

Periodic maintenance schedule and daily, weekly, monthly lubrication and checks.

Chain and Component Adjustments

Adjusting conveyor and auger chains, top guides, switches, and torque hub motors.

Engine and Fuel System Maintenance

Maintenance for engine oil, filters, belts, DPF, cooling, fuel system, and hoses.

Hydraulic and Electrical System Maintenance

Maintenance for hydraulic and electrical systems, including oil, filters, battery, alternator, and fuses.

Component Replacement Procedures

Procedures for replacing gear pumps, hydraulic motors, torque hubs, tracks, idlers, rollers, and sprockets.

Conveyor and Auger Component Maintenance

Maintenance for rear conveyor shaft, drive motors, auger motors, and bearings.

Wear Plate and Switch Maintenance

Replacing wear plates, auger end mounts, cut-offs, conveyor switches, and hopper cylinders.

Storage, Welding, and Troubleshooting

Welding precautions, winterizing, and troubleshooting common issues.

TROUBLESHOOTING CHART

PV480 Diagnostic Trouble Code (DTC) Chart

Reference for diagnostic trouble codes, symptoms, causes, and recovery actions.

Summary

Introduction to LeeBoy Paver Operations

Safety Overview

General and specific safety guidelines for product and safety label locations.

Specifications Overview

Warranty, contact info, machine spec tables, and dimensions.

Components Overview

Overview of major component locations and functions.

Operation Guide

Instructions for safe operation and information for optional equipment.

Maintenance Procedures

Routine maintenance, adjustments, replacement, and troubleshooting.

Section 1 SAFETY

Safety Precautions

Detailed safety precautions including DANGER, WARNING, CAUTION, and NOTICE hazards.

Safety Decals

Information on safety labels, their locations, and proper care.

Section 2 INFORMATION AND SPECIFICATIONS

Limited Warranty Policy

Details of the two-year limited warranty and its terms.

Contact Information

Information for reaching LeeBoy dealers and customer support.

Specification Charts

Technical specifications including machine dimensions and engine details.

Torque Specifications

Torque values for standard inch and metric fasteners and hydraulic fittings.

Section 3 COMPONENT LOCATION

Components Overview

Description of major paver components and their functions.

Machine Overview

Visual identification of key controls and their functions on the paver.

Main Control Panel

Detailed explanation of the operator control panel layout and functions.

Screed Controls

Controls related to the paver's screed for adjusting paving parameters.

Remote Screed Controls

Functionality of the remote control boxes for screed operation.

Electric Heat Controls

Operation of the electric heating system for the screed and endgates.

Steering and Speed Control Box

Controls for paver movement, steering, and speed adjustment.

Section 4 OPERATION

Machine Preparation and Startup

Procedures for receiving, inspecting, starting, stopping, and DPF regeneration.

Operator Interface and Display

PV480 display, gauge screen, soft keys, menus, system info, diagnostics, and status icons.

Engine Speed and User Settings

Adjusting throttle speed and customizing display settings like color, brightness, language, and units.

Paver Driving and Control Systems

Operating joysticks, control stations, steering, speed, and related controllers.

Core Paver Operations

Procedures for spray down, heating the screed, and operating hopper wings.

Auger and Screed System Control

Managing augers, cut-offs, flight screws, screed extensions, and end gates.

Paving Process and Adjustments

Steps for starting to pave, basic paving, crown setting, and mat texture adjustments.

Transporting and Optional Equipment

Procedures for loading, unloading, tie-down, towing, and overview of optional components.

Specialized Screed Features

Operation of berm attachment, heated endgates, pendants, sonic grade control, and slope meter.

Hydraulic and Lubrication Systems

Use of hydraulic tow points, auger lube kits, and magnetic cup holders.

Section 5 MAINTENANCE

Maintenance Schedule and Routine Tasks

Periodic maintenance schedule and daily, weekly, monthly lubrication and checks.

Chain and Component Adjustments

Adjusting conveyor and auger chains, top guides, switches, and torque hub motors.

Engine and Fuel System Maintenance

Maintenance for engine oil, filters, belts, DPF, cooling, fuel system, and hoses.

Hydraulic and Electrical System Maintenance

Maintenance for hydraulic and electrical systems, including oil, filters, battery, alternator, and fuses.

Component Replacement Procedures

Procedures for replacing gear pumps, hydraulic motors, torque hubs, tracks, idlers, rollers, and sprockets.

Conveyor and Auger Component Maintenance

Maintenance for rear conveyor shaft, drive motors, auger motors, and bearings.

Wear Plate and Switch Maintenance

Replacing wear plates, auger end mounts, cut-offs, conveyor switches, and hopper cylinders.

Storage, Welding, and Troubleshooting

Welding precautions, winterizing, and troubleshooting common issues.

TROUBLESHOOTING CHART

PV480 Diagnostic Trouble Code (DTC) Chart

Reference for diagnostic trouble codes, symptoms, causes, and recovery actions.

LeeBoy 8515E Specifications

General IconGeneral
BrandLeeBoy
Model8515E
CategoryConstruction Equipment
LanguageEnglish

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