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McConnel ROBOCUT2 RC40 - User Manual

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Publication 992
January 2021
Part No. 24214.92
Revision: 24.06.22
REMOTE CONTROLLED TRACTOR UNIT
Operator Manual

Table of Contents

Questions and Answers

Summary

Warranty Policy

Warranty Registration

Requirement for dealers to register machines before delivery.

1. Limited Warranties

Details of warranty coverage for machines and parts.

2. Remedies and Procedures

Process for claiming warranty repairs and procedures.

3. Limitation of Liability

Legal limitations on the manufacturer's liability.

4. Miscellaneous

General terms and conditions related to the warranty policy.

Preliminary Information

AS Supplied (Hood Ram Spacer)

Information about the hood ram spacer included with the machine.

Operator Training and Warnings

1.2 Training Required from the Operator

Importance of operator training and manual comprehension.

1.3 Warnings on Use and Storage

Guidelines for safe use and storage of the machine.

Introduction and Warranties

1.4 Introduction

Overview of the manual's purpose and essential pre-operation advice.

1.4.1 Updating the Manual

Information on how the manual is updated.

1.4.2 Copyright

Copyright information for the manual.

1.5 Warranties

Details on parts warranty and its validity.

Responsibilities and Permitted Uses

1.6 Responsibilities

Manufacturer and user responsibilities regarding machine operation.

1.7 Permitted Uses

Specifies the intended and professional uses of the RC40 machine.

Improper Uses and Running-In

1.8 Improper or Prohibited Uses

Lists uses that are strictly forbidden and their associated risks.

1.9 Running-In and Testing the Machine

Guidelines for the initial 100-hour operation period for new machines.

Machine Specifications

2.1 Machine Description

Overview of the multi-purpose operating machine and its capabilities.

2.2 Rules Applied

Details EC directives and standards applied in machine design.

2.3 Machine Identification

Information on the machine's identification plate and its location.

2.4 Noise Level

Specifies the sound pressure (LpA) and sound power (LwA) levels.

Safety Requirements

3.1 General Safety Rules

General safety precautions and important warnings for machine operation.

3.1.1 Getting to Know the Machine Thoroughly

Emphasizes operator familiarity with controls and indicators.

3.1.2 Wear Protective Clothing

Details required personal protective equipment (PPE) for safe operation.

3.1.3 Use Safety Equipment

Importance of having and using safety equipment like first aid kits and fire extinguishers.

Safety Procedures

3.1.4 Warnings for Checks and Maintenance

Safety instructions before performing checks or maintenance.

3.1.5 Checking the Machine

Daily inspection checklist and safety procedures for checking the machine.

3.2 General Precautions

General precautions for safe operation and before starting work.

3.2.1 Safety Warnings

Machine design compliance and usage recommendations for safety.

Operational and System Safety

3.2.2 Operational Safety

Manufacturer's non-liability for issues arising from improper use or maintenance.

3.2.3 Safety When Using Grass Mowing Equipment

Specific safety measures for operating grass mowing equipment.

3.2.4 Safety Requirements for the Hydraulic System

Safety precautions related to the hydraulic system, including oil leaks and pressure.

Safety Signs and Equipment Precautions

3.2.5 Location of the Safety Signs

Visual guide showing the placement of various safety signs on the machine.

3.2.6 Description of the Safety Signs

Explains the meaning of different safety pictograms and decals on the machine.

3.2.7 Precautions Regarding the Equipment

Safety measures for using optional or special equipment.

Care and Maintenance Safety

3.3 General Safety Rules

General safety rules and precautions to follow.

3.3.1 Care and Maintenance

Importance of proper care and maintenance to prevent accidents.

3.3.2 Safety During Refueling and Topping Up

Safety procedures for refueling and topping up fluids.

Maintenance Precautions

3.4 Maintenance Precautions

General precautions to be taken before performing maintenance.

3.4.1 Warning Signs

Precautions for placing warning signs during maintenance.

3.4.2 Tools

Importance of using correct tools and warranty implications.

Personnel, Cleaning, and Safety Components

3.4.3 Personnel

Requirement for authorized and trained personnel for maintenance.

3.4.4 Working Under the Machine

Safety precautions when working beneath the machine.

3.4.5 Keeping the Machine Clean

Procedures for cleaning the machine and safety regarding electrical parts.

3.4.6 Periodical Replacement of Main Safety Components

Importance of periodic replacement of safety-critical components.

Hydraulic System Maintenance

3.4.7 Hydraulic System

Procedure for discharging residual pressure in the hydraulic system for maintenance.

Technical Data

4.1 Technical Specifications

Dimensions of the RC40 machine.

4.2 Machine Name

Identifies various parts of the machine with numbered labels.

Terminology

5.1 Definition of the Terms Used

Definitions of terms like Operator, Specialised Personnel, and Authorised Workshop.

Use of the Machine

6.1 Preliminary Checks

Verification of supplied manuals and documents before operation.

6.2 Checks to be Performed at the Start of Each Working Day

Daily pre-operation checks including external inspection and hoses.

6.2.1 Checking the Chrome-Plated Parts

Inspection of machine's chrome-plated parts for damage.

6.2.2 Description of Receiver Unit

Location and access to the radio receiver unit on the machine.

Transmitter Operations

6.2.3 Transmitter Description

Detailed breakdown of transmitter functions and controls.

6.3 Transmitter Use

Safety and training requirements for using the transmitter.

6.3.1 Connection Between Machine and Transmitter

Step-by-step procedure for establishing connection between machine and transmitter.

6.3.2 Starting the Engine

Procedures for starting the engine using the key or remote control.

Engine and Tool Operation

6.3.3 Stopping the Engine

Steps for safely stopping the engine using the remote control.

6.3.4 Stopping the Engine in an Emergency

Procedures for emergency engine shutdown using stop buttons.

6.3.5 Engine RPM Check

How to adjust engine revolutions per minute using remote control buttons.

6.3.6 Slow;Fast Travel Switch

Operation of the switch to select between slow and fast travel gears.

Machine Movement and Steering

6.3.7 Travel Speed Potentiometer

How the potentiometer controls the machine's maximum travel speed.

6.3.8 Moving the Machine Forwards and Backwards

Using the left joystick to control forward and reverse movement.

6.3.9 Steering the Machine

Controlling machine steering using the right-hand joystick.

6.3.10 Steering Bias Control

Adjusting steering trajectory on slopes using the potentiometer.

Lifting and Tool Attachment

6.3.11 Lifting Device

Operating the lifting device using the right-hand joystick.

6.3.12 How to Hitch Up a Tool

Step-by-step guide for mechanically and hydraulically connecting tools.

6.3.13 Operating the Tool

Enabling and controlling the tool's hydraulic motor using switch and potentiometer.

Auxiliary Functions and Controls

6.3.14 Stopping the Tool

Procedure to stop the tool's operation safely.

6.3.15 Auxiliary Function (AUX 1)

Operating auxiliary function 1 using the left-hand joystick.

6.3.16 Auxiliary Function (AUX 2)

Operating auxiliary function 2 using the switch.

6.3.17 Auxiliary Function (AUX 3)

Operating auxiliary function 3 using the button.

Transmitter Features

6.3.18 Transmitter;Receiver Connection Button; Horn

Functions of the connection button: connecting and sounding the horn.

6.3.19 Reversible Fan

Operation and warnings for the reversible fan control.

6.3.20 Remote Control Display

Display of parameters like engine RPM, coolant temp, and fuel level.

6.3.21 Status LED

Indicates battery charge status and potential run-out.

Control Panel and Warnings

6.4 Control Panel

Overview of the main control panel.

6.4.1 LCD Display

Explanation of the main LCD display elements and indicators.

6.4.2 Warning Lights

Table detailing warning lights, their causes, and solutions.

Maintenance and Alarms

6.4.3 Machine Hours Counter; Maintenance Screen

Displays machine hours and scheduled maintenance alerts.

6.4.4 Alarms Screen

Displays alarm codes and warnings for malfunctions.

6.4.5 Inclinometer Screen (Optional)

Optional screen showing machine inclination data.

Operation Modes and DPF System

6.4.6 Change Operation Mode Screen (Optional)

Option to select different operation modes for the machine.

6.4.7 Regeneration Screen

Indicators and symbols related to the DPF cleaning process.

6.5 Exhaust Gas Post Treatment System

Overview of the exhaust gas after-treatment system.

6.5.1 DPF Overview (Particulate Filter)

Explanation of the Diesel Particulate Filter (DPF) and its function.

DPF Maintenance and Regeneration

6.5.2 Maintenance and Assistance for the Particulate Filter

Guidance on maintenance and ash removal for the DPF.

6.5.3 Reset Regeneration

Process for resetting the DPF regeneration cycle.

6.5.4 Stationary Regeneration

Procedure for stationary DPF regeneration when required.

6.5.5 Forced Stationary Regeneration

Process for manually initiating DPF stationary regeneration.

Fault Diagnosis

7.1 Faults

Overview of possible malfunctions and troubleshooting measures.

7.1.1 Diesel Engine

Troubleshooting table for diesel engine malfunctions.

7.1.2 Troubleshooting Control Unit LE70

Error codes and solutions for the LE70 control unit.

System Faults

7.1.3 Electrical Circuit

Troubleshooting table for electrical circuit issues.

7.1.4 Hydraulic System

Troubleshooting table for hydraulic system malfunctions.

7.1.5 Drive Motors

Troubleshooting table for drive motor issues.

Machine Operation and Handling

7.2 Working with the Machine

Safety precautions and guidelines for operating the machine.

7.3 Control Station - Operator Work Area

Recommended operator positioning and safety distances.

Transportation and Handling

7.1 Loading and Unloading Operations for Road Travel

Procedures for safely loading and unloading the machine for transport.

7.1.1 If the Machine Breaks Down

Instructions for handling a breakdown, emphasizing lifting procedures.

7.2 Using the Manual Control

Procedure for connecting and using the manual control unit.

7.3 Starting the Engine Using an Auxiliary Battery

Steps for starting the engine with an external auxiliary battery.

Storage and Maintenance Introduction

8.1 Dismantling, Decommissioning

Procedures for dismantling and decommissioning the machine.

9.1 Introduction

Importance of following maintenance instructions for machine performance.

9.2 General Instructions

General safety and procedural instructions for performing maintenance.

Fluids, Greases, and Coolant

9.3 Extraordinary Interventions

Definition and performance of repairs not altering machine characteristics.

9.4 Fluids and Greases

Overview of lubricants and greases used.

9.4.1 Table

Table of recommended lubricants and their international specifications.

9.4.2 Coolant

Information on the type and dilution of coolant used.

Fuel and Engine Maintenance

9.4.3 Fuel

Safety warnings and fuel specifications for the machine.

9.5 Engine Maintenance

General procedures for engine maintenance.

9.5.1 Engine Oil Level Check

Procedure for checking the engine oil level.

Engine Oil, Filter, and Coolant Procedures

9.5.2 Filter and Engine Oil Change

Steps for replacing the engine oil filter and oil.

9.5.3 Coolant Level Check

Procedure for checking the coolant level in the engine.

9.5.4 Coolant Replacement

Guidelines for replacing the engine coolant and disposal.

Fuel and Separator Maintenance

9.5.5 Fuel Level Check

Procedure for checking the fuel level and topping up.

9.5.6 Draining and Bleeding the Fuel Separator

Steps for draining water and bleeding the fuel separator.

9.5.7 Primary Fuel Filter Replacement

Procedure for replacing the primary fuel filter.

Filter Replacement and Air Filters

9.5.8 Replacing the Fuel Filter

Procedure for replacing the fuel filter.

9.5.9 Cleaning or Replacing Air Filters

Instructions for cleaning or replacing air filter cartridges.

Radiator and Hydraulic Systems

9.5.10 Cleaning the Radiator Casing and the Radiator

Daily cleaning procedures for the radiator and casing.

9.6 Hydraulic System Maintenance

General procedures for hydraulic system maintenance.

9.6.1 Hydraulic Oil Level Check

Procedure for checking the hydraulic oil level.

Hydraulic and Electrical Maintenance

9.6.2 Changing the Hydraulic Oil Filter

Steps for changing the hydraulic oil and filter.

9.6.3 Changing the Hydraulic Oil Filter

Procedure for replacing the hydraulic oil filter and associated checks.

9.7 Maintenance of the Hydraulic Motors and Hydraulic Valves

Checks for leaks and loose fittings on hydraulic motors and valves.

9.8 Checking and Maintaining the Electrical System

Visual inspection of the electrical system for short circuits and component checks.

Belt and Battery Maintenance

9.8.1 V-Belt Inspection;Tensioning

Procedure for checking and adjusting V-belt tension.

9.8.2 Replacing the V-Belt

Step-by-step guide for replacing the V-belt.

9.8.3 Checking the Battery Charge

Procedure for checking the battery charge voltage.

Safety Components and Drive Maintenance

9.9 Periodical Replacement of Safety Components

Schedule for periodic replacement of safety components like fuel and hydraulic pipes.

9.10 Wheel Drive Maintenance

Procedures for maintaining the wheel drive system.

9.10.1 Checking the Tightness of the Screws

Procedure for checking and tightening wheel drive screws.

Track and Roller Maintenance

9.11 Track Maintenance

Procedures for maintaining the machine's tracks.

9.11.1 Checking the Track Tension Pressure

Procedure for checking and adjusting track tension pressure.

9.11.2 Replacing the Track

Steps for replacing the machine's tracks.

9.11.3 Roller Wear

Information on roller wear and recommended checks.

Lifting Device and Maintenance Frequency

9.12 Greasing the Lifting Device

Procedure for greasing the lifting device.

9.12.1 Checking the Chrome-Plated Parts

Inspecting machine cylinders for scoring or damage.

9.13 Maintenance Operations

Overview of scheduled maintenance tasks.

9.13.1 Maintenance Frequency

Table detailing maintenance tasks and their frequency.

Emergency Procedures

10.1 Fire

Actions to take in case of fire, including alarms and contacting services.

10.2 Assisting the Operator in Case of Illness

Steps to take if an operator becomes unwell.

Tightening Tables

11.1 Screw Tightening Table

Table of screw sizes, classes, and tightening torques.

11.2 Fittings Tightening Table

Table of fitting sizes and their corresponding tightening torques.

Notes

McConnel ROBOCUT2 RC40 Specifications

General IconGeneral
CategoryFarm Equipment
EngineYanmar 3TNV80F
Fuel TypeDiesel
Max Speed7 km/h
Remote Control Range150 m
Max Slope Angle55 degrees
Transport Width1.5 meters

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