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Mercury Zeus - User Manual

Mercury Zeus
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© 2011 Mercury Marine CMD Zeus 3000 Series Pod Drives
*879172181*
90-879172181 211
Identification Information
Drive serial number and model number—The serial numbers are the manufacturer’s keys to numerous engineering
details that apply to your Cummins MerCruiser Diesel product. When contacting Cummins MerCruiser Diesel (CMD) about
service, always specify model and serial numbers.
The serial number, model number, and other information needed for the identification record is located as shown.
Drive identification
a - Transmission identification plate
b - Drive identification decal
c - Pod location stamping
Drive identification decal
a - Decal
b - Gear ratio
c - Serial number
d - Model number
e - Location of drive in vessel
f - CMD part number
Control system identification (if applicable)—SmartCraft 3.0 versions of the Zeus electronic control system (refer to
Section 2—General Information) have an Electronics Serial Number (ESN) data tag located on the inside of the Vessel
Interface Panel (VIP) door. The number is needed for the identification record.
ELECTRONICS SERIAL NO:
88 500 000
MADE IN USA
www.cmdmarine.com
44343
Typical ESN data tag and VIP
Engine serial number and model number
—Refer to the engine operation and maintenance manual available from the
engine manufacturer for the location of the engine data tag that contains the engine serial number and model number
needed in the identification record.
44122
a
b
c
c
d
b
e
f
44121
a

Table of Contents

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Mercury Zeus Specifications

General IconGeneral
BrandMercury
ModelZeus
CategoryDC Drives
LanguageEnglish

Summary

Identification Information

Drive Identification

Locating the transmission identification plate, drive decal, and pod stamping.

Drive Identification Decal

Details on the drive identification decal including gear ratio and serial number.

Control System Identification

Information on the SmartCraft control system ESN data tag location.

Engine Serial and Model Number

Reference to the engine manual for engine data tag location.

Section 1 - Limited Warranty

Warranty Registration-United States and Canada

Procedure for timely warranty registration for CMD products in the US and Canada.

Warranty Registration-Outside the United States and Canada

Procedure for warranty registration for CMD products outside the US and Canada.

World-Wide Limited Warranty

Overview of the limited warranty coverage for CMD marine drives.

Section 1 - Limited Warranty

Products Warranted

Defines which products are covered by the CMD warranty.

Ratings

Explains drive ratings (HO, INT, LC, GS) and their impact on warranty.

Section 1 - Limited Warranty

Duration of Coverage

Details on how warranty coverage duration is determined and its commencement.

Extended Major Components Warranty

Information on the extended warranty for specific drive components.

Section 1 - Limited Warranty

Conditions for Warranty Coverage

Requirements that must be met to obtain warranty coverage.

CMD Responsibilities

Outlines CMD's obligations during the base engine and drive limited warranty period.

CMD Limitations

Specifies limitations on CMD's responsibility for product failures.

Section 1 - Limited Warranty

Owner Responsibilities

Details owner's responsibilities for operation, maintenance, and warranty.

Section 1 - Limited Warranty

Drive Limited Warranty Against Corrosion

Specific warranty coverage for drives against corrosion.

What Is Covered (Corrosion Warranty)

Specifies the drive components covered under the corrosion warranty.

Duration of Coverage (Corrosion Warranty)

Details the coverage duration for the limited corrosion warranty.

Conditions for Corrosion Warranty

Lists conditions required to maintain warranty coverage against corrosion.

CMD Obligations (Corrosion Warranty)

Outlines CMD's actions for handling corrosion warranty claims.

How to Obtain Corrosion Warranty

Procedure for obtaining warranty service for corrosion issues.

Section 1 - Limited Warranty

What Is Not Covered

Exclusions from the limited warranty coverage.

Emission Warranty

Details the warranty coverage for engine emissions compliance.

Emission Warranty Coverage

Specifies the coverage period and conditions for emission warranty.

Emission Warranty Limitations

Outlines limitations and exclusions for the emission warranty.

Transfer Of Warranty

Information on how to transfer the limited warranty to a new owner.

Section 2 - Getting to Know Your Power Package

General Information

Provides an overview of the power package, models, and identification.

Models Covered

Lists the models covered by this manual.

Drive Serial Number and Decal Placement

Location of drive serial number plates and decals for identification.

Identifying Your Engine Control System

Guidance on identifying the engine control system serial number and architecture.

Electronic Control Serial Number

Details on the engine control system serial number and its purpose.

Electronic Control System Architecture

Description of SmartCraft 2.2 and 3.0 control system architectures.

Section 2 - Getting to Know Your Power Package

SmartCraft 2.2 Control System

Characteristics of the SmartCraft 2.2 control system.

SmartCraft 3.0 Control System

Characteristics of the SmartCraft 3.0 control system.

Features and Controls

Overview of key features and controls for the power package.

E-Stop (Emergency Stop) Switch

Explanation of the E-Stop switch function for emergency engine shutdown.

Section 2 - Getting to Know Your Power Package

Instrumentation

Description of the boat's instrumentation and displays.

VesselView

Information source for Zeus drive data, fault codes, and boat status.

SmartCraft Gauges

Details on SmartCraft speedometer and tachometer digital gauges.

Section 2 - Getting to Know Your Power Package

System Link Digital Gauges

Description of optional System Link digital gauges.

Mercury Gateway Electronic Accessory

Information on the Mercury Gateway for data conversion.

Electronic Helm Steering

Explanation of the electronic helm steering system.

Section 2 - Getting to Know Your Power Package

Dual-Handle Electronic Remote Control (ERC)

Features and operation of the dual-handle ERC system.

ERC Operation

Details on operating the ERC handles for shift and throttle.

Optional SportFish Electronic Remote Control (ERC)

Features and operation of the optional SportFish ERC.

ERC Operation (SportFish)

Explains the operation of the SportFish ERC control handle.

Section 2 - Getting to Know Your Power Package

Optional SportFish Electronic Remote Control (ERC)

Features and operation of the optional SportFish ERC.

Adjustment

Procedure for adjusting ERC handle tension and detent.

Section 2 - Getting to Know Your Power Package

Joystick-Basic Operation

Introduction to the basic operation and benefits of the joystick control.

Operating With an Auxiliary Joystick

Guidance on operating the vessel with an auxiliary joystick station.

Section 2 - Getting to Know Your Power Package

Electrical System Overload Protection

Information on protecting the electrical system from overloads.

General Information (Overload Protection)

General guidance on electrical system overload protection.

VIP Overload Protection-SmartCraft 2.2

Details on overload protection for the SmartCraft 2.2 VIP.

Section 2 - Getting to Know Your Power Package

VIP Overload Protection-SmartCraft 3.0

Details on overload protection for the SmartCraft 3.0 VIP.

DC-to-DC Voltage System Overload Protection

Information on overload protection for the DC-to-DC voltage system.

Section 3 - On the Water

Safe Boating Suggestions

General recommendations for safe boating practices.

Be Alert to Carbon Monoxide Poisoning

Awareness and prevention of carbon monoxide hazards.

Good Ventilation

Recommendations for maintaining good ventilation in the boat.

Poor Ventilation

Discussion of poor ventilation and its risks.

Basic Boat Operation

Fundamental principles of operating the boat.

Freezing Temperature and Cold Weather Operation

Precautions for operating the boat in freezing temperatures.

Section 3 - On the Water

Drain Plug and Bilge Pump

Maintenance of drain plugs and bilge pumps for water management.

Protecting People in the Water

Safety measures to protect individuals in the water near the boat.

While the Boat is Moving

Safety considerations when the boat is in motion with people in water.

While the Boat is Stationary

Safety considerations when the boat is stationary with people in water.

Section 3 - On the Water

Wave and Wake Jumping

Warnings and precautions regarding wave and wake jumping.

Impact with Underwater Hazards

Safety procedures and consequences of striking underwater objects.

Section 3 - On the Water

Zeus Drive Impact Protection

Explanation of the Zeus drive's built-in impact protection features.

Zeus Drive Alignment

Information on Zeus drive alignment and recalibration.

Conditions Affecting Boat Operation

Factors influencing boat operation, including weight and hull condition.

Weight Distribution

Impact of weight distribution on boat handling and performance.

Bottom Of Boat

Recommendations for maintaining the boat's bottom for optimal speed.

Cavitation

Explanation of cavitation causes and effects on propellers and gear housing.

Section 3 - On the Water

Conditions Affecting Boat Operation

Factors influencing boat operation, including ventilation and propeller selection.

Ventilation

Causes and effects of propeller ventilation.

Propeller Selection

Guidelines for selecting the correct propellers for engine performance.

Getting Started

Initial procedures for starting the boat's operation.

Break-In Period

Procedures for breaking in new pod drives or gears.

DC-to-DC Voltage Regulator Switch

Operation of the DC-to-DC voltage regulator switch.

Section 3 - On the Water

Starting and Stopping the Engines

Procedures for starting and stopping the engines.

Normal Starting

Step-by-step guide for normal engine starting.

Section 3 - On the Water

Starting and Stopping the Engines

Procedures for starting and stopping the engines.

Normal Starting

Step-by-step guide for normal engine starting.

Normal Stopping

Step-by-step guide for normal engine stopping.

Section 3 - On the Water

Starting and Stopping the Engines

Procedures for starting and stopping the engines.

Starting an Engine Using the VIP SmartStart Switch

Procedure for starting engines using the VIP SmartStart switch.

Section 3 - On the Water

Starting and Stopping the Engines

Procedures for starting and stopping the engines.

Stopping the Engine Using the VIP SmartStart Switch

Procedure for stopping engines using the VIP SmartStart switch.

Section 3 - On the Water

Traditional Maneuvering with Steering and Thrust

How to maneuver the boat using steering and thrust.

Maneuver the Boat in Forward

Procedure for maneuvering the boat in forward gear.

Section 3 - On the Water

Traditional Maneuvering with Steering and Thrust

How to maneuver the boat using steering and thrust.

Steer Boat in Tight Turns

Technique for steering the boat in tight turns at low speeds.

Spin Boat on Axis at Low Speeds

Method for spinning the boat on its axis at low speeds.

Maneuvering with a Joystick

Detailed guide on maneuvering the boat using the joystick.

Section 3 - On the Water

Auxiliary Joystick Station-Special Features

Overview of special features for auxiliary joystick stations.

General Information (Auxiliary Joystick)

General information about auxiliary joystick stations.

Section 3 - On the Water

Auxiliary Joystick Station-Special Features

Special features for auxiliary joystick stations.

Auxiliary Joystick Station and Throttle Only Feature

Operation of auxiliary joystick station and throttle only feature.

Stopping Engines from Auxiliary Joystick Station

Procedure for stopping engines from an auxiliary joystick station.

Trim Tabs, If Equipped

Information and operation of trim tabs.

Automatic Control (Trim Tabs)

Operation of the automatic trim tab control feature.

Section 3 - On the Water

Trim Tabs, If Equipped

Information and operation of trim tabs.

Manual Control (Trim Tabs)

Procedure for manually controlling the trim tabs.

Trim Tab Offset

Adjustment of trim tabs for optimal boat attitude.

Section 3 - On the Water

Special Digital Throttle and Shift (DTS) Features

Overview of special DTS features for ERC levers.

Troll and Throttle Response

Explanation of Troll mode and throttle response.

Section 3 - On the Water

Special Digital Throttle and Shift (DTS) Features

Overview of special DTS features for ERC levers.

Dock

Explanation of Dock mode for close-quarter maneuvering.

Section 3 - On the Water

Special Digital Throttle and Shift (DTS) Features

Overview of special DTS features for ERC levers.

Throttle Only

Explanation of the Throttle Only mode.

Single Lever (1 Lever) Operation

Description of single lever operation for engine management.

Section 3 - On the Water

Special Digital Throttle and Shift (DTS) Features

Overview of special DTS features for ERC levers.

Synchronizing the Engines

Explanation of the automatic engine synchronization feature (Sync).

Section 3 - On the Water

Special Digital Throttle and Shift (DTS) Features

Overview of special DTS features for ERC levers.

DTS Shadow Mode-Triple Engines

Operation of DTS Shadow Mode for triple engine configurations.

DTS Shadow Mode-Quad Engines

Operation of DTS Shadow Mode for quad engine configurations.

Cruise Control

Information on using the VesselView integrated throttle cruise control.

Helm Transfer-Standard Stations

Procedure for transferring vessel control between standard helm stations.

Helm Transfer

Description of the process for transferring control between helms.

Section 3 - On the Water

Helm Transfer-Standard Stations

Procedure for transferring vessel control between standard helm stations.

Requesting Helm Transfer

Steps to request transfer of vessel control from one helm to another.

Helm Transfer and Precision Pilot

How helm transfer affects Precision Pilot modes.

Section 3 - On the Water

Helm Transfer-Auxiliary Joystick Stations

Procedure for transferring control between auxiliary joystick stations.

Auxiliary Joystick Station Transfer

Method for transferring control from any station to an auxiliary joystick.

Requesting Transfer to an Auxiliary Joystick Station

Steps to request transfer of control from helm to auxiliary joystick.

Requesting Transfer from an Auxiliary Joystick Station

Procedure to transfer control from one auxiliary joystick station to another.

Precision Pilot

Overview of the Precision Pilot system for automated boat control.

Features (Precision Pilot)

Details on the features included in the Precision Pilot system.

Section 3 - On the Water

Precision Pilot

Overview of the Precision Pilot system for automated boat control.

Autopilot Screen

Description of the VesselView Autopilot screen display.

Trackpad

Information on the Precision Pilot trackpad controls.

Trackpad Lights

Explanation of trackpad lights indicating Precision Pilot mode status.

Section 3 - On the Water

Precision Pilot

Overview of the Precision Pilot system for automated boat control.

Trackpad Buttons with Power Icon

Details on trackpad buttons with power icons for engaging/disengaging functions.

Skyhook Station Keeping

Description of the Skyhook Station Keeping feature for automatic positioning.

Section 3 - On the Water

Skyhook Station Keeping

Description of the Skyhook Station Keeping feature for automatic positioning.

Section 3 - On the Water

Track Waypoint

Information on automatically navigating to waypoints using Track Waypoint.

Section 3 - On the Water

Track Waypoint

Information on automatically navigating to waypoints using Track Waypoint.

Engaging Track Waypoint Mode

Steps to engage the Track Waypoint mode of Precision Pilot.

Section 3 - On the Water

Track Waypoint

Information on automatically navigating to waypoints using Track Waypoint.

Disengaging Track Waypoint Mode

Methods for disengaging the Track Waypoint mode.

Section 3 - On the Water

Turn Buttons in Track Waypoint Mode

Using turn buttons to change mode in Track Waypoint.

Auto Heading Button in Track Waypoint Mode

Using Auto Heading button to change mode from Track Waypoint.

Acknowledging a Turn During Waypoint Arrival

Procedure for acknowledging a turn during waypoint arrival.

Section 3 - On the Water

Acknowledging a Turn During Waypoint Arrival

Procedure for acknowledging a turn during waypoint arrival.

Waypoint Sequence

Information on navigating a sequence of waypoints automatically.

Section 3 - On the Water

Waypoint Sequence

Information on navigating a sequence of waypoints automatically.

Response Button

Adjusting the vessel's reaction aggressiveness in Pilot modes.

Section 3 - On the Water

Response Button

Adjusting the vessel's reaction aggressiveness in Pilot modes.

Auto Heading

Maintaining a compass heading automatically while underway.

Engaging Auto Heading

Steps to engage the Auto Heading mode.

Section 3 - On the Water

Auto Heading

Maintaining a compass heading automatically while underway.

Engaging Auto Heading

Steps to engage the Auto Heading mode.

Course Adjustment Using Turn Buttons or Joystick

Adjusting the set course heading using turn buttons or joystick.

Section 4 - Specifications

Drive Gear Lubricant

Specifications for drive gear lubricant capacity, type, and part number.

Transmission

Specifications for transmission fluid capacity, type, and part number.

Steering Actuator and Trim Oil

Specifications for steering actuator and trim oil capacity, type, and part number.

Approved Paints

List of approved paint part numbers for marine use.

Approved Lubricants

List of approved lubricants, where used, and part numbers.

Section 5 - Maintenance

Product Responsibilities

Defines responsibilities of owners, operators, and dealers for maintenance.

Owner and Operator Responsibilities

Details owner's responsibilities for safety checks and maintenance compliance.

Dealer Responsibilities

Outlines dealer responsibilities for pre-delivery inspection and customer guidance.

Do-It-Yourself Maintenance Suggestions

Suggestions for owners performing their own maintenance.

Inspection

Guidance on inspecting the power package for potential issues.

Section 5 - Maintenance

Inspection

Guidance on inspecting the power package for potential issues.

Drive Service Point Locations

Identifies locations for drive service points.

Starboard

Specific drive service point locations for the starboard side.

Section 5 - Maintenance

Drive Service Point Locations

Identifies locations for drive service points.

Port

Specific drive service point locations for the port side.

Top

Specific drive service point locations for the top side.

Drop Box

Specific drive service point locations for the drop box.

Section 5 - Maintenance

Maintenance Schedules

Schedules for routine and scheduled maintenance tasks.

Application

Specifies which schedules apply to the Zeus drive and driveshaft.

Routine Maintenance

Tasks to be performed during routine maintenance checks.

Scheduled Maintenance

Tasks to be performed during scheduled maintenance intervals.

Section 5 - Maintenance

Drive Cover, If Equipped

Procedures related to the drive cover.

Removing the Drive Cover

Step-by-step instructions for removing the drive cover.

Cleaning and Inspecting the Drive Cover

Guidance on cleaning and inspecting the drive cover.

Installing the Drive Cover

Step-by-step instructions for installing the drive cover.

Section 5 - Maintenance

Drive Gear Lubrication

Maintenance procedures for drive gear lubrication.

Section 5 - Maintenance

Drive Gear Lubrication

Maintenance procedures for drive gear lubrication.

Checking (Drive Gear Lubrication)

Procedure for checking the drive gear lubricant level.

Section 5 - Maintenance

Drive Gear Lubrication

Maintenance procedures for drive gear lubrication.

Filling (Drive Gear Lubrication)

Procedure for filling the drive gear lubricant.

Section 5 - Maintenance

Drive Gear Lubrication

Maintenance procedures for drive gear lubrication.

Changing (Drive Gear Lubrication)

Procedure for changing drive gear lubricant.

With the Boat in the Water (Gear Lube Change)

Procedure for changing drive gear lube with the boat in the water.

Section 5 - Maintenance

Drive Gear Lubrication

Maintenance procedures for drive gear lubrication.

Changing (Drive Gear Lubrication)

Procedure for changing drive gear lubricant.

With the Boat Out of the Water (Gear Lube Change)

Procedure for changing drive gear lube with the boat out of the water.

Section 5 - Maintenance

Steering Actuator and Trim-Hydraulic Oil

Maintenance procedures for steering actuator and trim hydraulic oil.

Checking (Steering;Trim Oil)

Procedure for checking the steering actuator and trim fluid level.

Section 5 - Maintenance

Steering Actuator and Trim-Hydraulic Oil

Maintenance procedures for steering actuator and trim hydraulic oil.

Filling (Steering;Trim Oil)

Procedure for filling the steering actuator and trim hydraulic reservoir.

Section 5 - Maintenance

Steering Actuator and Trim-Hydraulic Oil

Maintenance procedures for steering actuator and trim hydraulic oil.

Changing (Steering;Trim Oil)

Procedure for changing steering actuator and trim hydraulic oil.

Transmission Oil (Fluid) and Filter

Maintenance procedures for transmission oil and filter.

Checking (Transmission Oil)

Procedure for checking the transmission oil level.

Section 5 - Maintenance

Transmission Oil (Fluid) and Filter

Maintenance procedures for transmission oil and filter.

Filling (Transmission Oil)

Procedure for filling the transmission with oil.

Section 5 - Maintenance

Transmission Oil (Fluid) and Filter

Maintenance procedures for transmission oil and filter.

Changing (Transmission Oil)

Procedure for changing transmission oil and filter.

Section 5 - Maintenance

Seawater System

Maintenance procedures for the seawater cooling system.

Draining the Seawater System

Procedure for draining the seawater system before storage or cold weather.

Boat Out of the Water (Seawater Drain)

Steps for draining seawater when the boat is out of the water.

Section 5 - Maintenance

Seawater System

Maintenance procedures for the seawater cooling system.

Checking the Seawater Pickup on the Drive

Procedure for checking the seawater pickup for obstructions.

Section 5 - Maintenance

Electrical System

Maintenance checks for the boat's electrical system.

Fasteners, Connectors, and Wiring

Inspection of electrical fasteners, connectors, and wiring.

Checking Gauges

Procedure for checking that gauges are securely mounted.

Cleaning Gauges

Instructions for cleaning gauges properly.

E-Stop Switch Tests

Testing the functionality of E-Stop switches at various stations.

Battery

Information regarding battery maintenance and charging.

Section 5 - Maintenance

Cooling System and Exhaust System

Inspection of cooling and exhaust systems for damage or leaks.

Lubrication and Torque Maintenance

Procedures for lubrication and torque specifications.

Driveshaft Slip-Joint

Lubrication procedure for the driveshaft slip-joint.

Section 5 - Maintenance

Lubrication and Torque Maintenance

Procedures for lubrication and torque specifications.

Driveshaft U-Joints

Inspection, lubrication, and replacement of driveshaft U-joints.

Section 5 - Maintenance

Lubrication and Torque Maintenance

Procedures for lubrication and torque specifications.

Driveshaft U-Joints

Inspection, lubrication, and replacement of driveshaft U-joints.

Propeller Shaft

Lubrication of the propeller shaft splines.

Section 5 - Maintenance

Lubrication and Torque Maintenance

Procedures for lubrication and torque specifications.

Driveshaft Connection Torque

Torque specifications for driveshaft flange connections.

Section 5 - Maintenance

Corrosion and Corrosion Protection

Understanding corrosion causes and methods of protection.

The Causes of Corrosion

Explanation of the factors that lead to galvanic corrosion.

Corrosion Protection

Methods used to protect against galvanic corrosion.

Anodes and MerCathode System

Information on anodes and the MerCathode system for corrosion protection.

Section 5 - Maintenance

Anodes and MerCathode System

Information on anodes and the MerCathode system for corrosion protection.

MerCathode Anode

Checking and replacing the MerCathode anode.

Checking (MerCathode Anode)

Procedure for inspecting the MerCathode anode.

Replacing (MerCathode Anode)

Procedure for replacing the MerCathode anode.

MerCathode System Testing

Testing the MerCathode system for adequate output.

Trim Tab Anode

Checking and replacing trim tab anodes.

Checking (Trim Tab Anode)

Procedure for inspecting trim tab anodes.

Replacing (Trim Tab Anode)

Procedure for replacing trim tab anodes.

Section 5 - Maintenance

Continuity Circuits

Checking continuity circuits for proper electrical function.

Inhibiting Corrosion

Steps to inhibit corrosion in addition to protection devices.

Painting the Boat

Guidelines for painting the boat and drive for corrosion protection.

Section 5 - Maintenance

Painting the Boat

Guidelines for painting the boat and drive for corrosion protection.

Propellers

Maintenance and installation procedures for propellers.

Propeller Removal

Step-by-step instructions for removing propellers.

Section 5 - Maintenance

Propellers

Maintenance and installation procedures for propellers.

Propeller Repair

Information on repairing damaged propellers.

Propeller Installation

Step-by-step instructions for installing propellers.

Section 5 - Maintenance

Propellers

Maintenance and installation procedures for propellers.

Propeller Installation

Step-by-step instructions for installing propellers.

Section 5 - Maintenance

Propellers

Maintenance and installation procedures for propellers.

Propeller Installation

Step-by-step instructions for installing propellers.

Section 5 - Maintenance

Propellers

Maintenance and installation procedures for propellers.

Propeller Installation

Step-by-step instructions for installing propellers.

Section 5 - Maintenance

Propellers

Maintenance and installation procedures for propellers.

Propeller Installation

Step-by-step instructions for installing propellers.

Section 5 - Maintenance

Propellers

Maintenance and installation procedures for propellers.

Propeller Installation

Step-by-step instructions for installing propellers.

Section 5 - Maintenance

Propellers

Maintenance and installation procedures for propellers.

Propeller Installation

Step-by-step instructions for installing propellers.

Section 5 - Maintenance

Propellers

Maintenance and installation procedures for propellers.

Propeller Installation

Step-by-step instructions for installing propellers.

Section 5 - Maintenance

Propellers

Maintenance and installation procedures for propellers.

Propeller Installation

Step-by-step instructions for installing propellers.

Section 6 - Storage

Storage Descriptions

General recommendations for storing the power package.

Drive Storage

Procedures for storing the drive unit.

Cold Weather Storage

Precautions for drive storage in cold or freezing temperatures.

Seasonal and Extended Storage Instructions

Instructions for seasonal and extended storage of the drive.

Section 6 - Storage

Drive Storage

Procedures for storing the drive unit.

Seasonal and Extended Storage Instructions

Instructions for seasonal and extended storage of the drive.

Engine Storage

Recommendations for storing the engine.

Battery Storage

Guidelines for storing the boat battery.

Section 6 - Storage

Recommissioning

Procedures for recommissioning the power package after storage.

Engine Recommissioning

Steps for recommissioning the engine after storage.

Drive Recommissioning

Steps for recommissioning the drive after storage.

Power Package Recommissioning

Overall recommissioning procedures for the power package.

Section 8 - Customer Assistance Information

Owner Service Assistance

Information on obtaining service and support for owners.

Marine Repair Logistics

Details on the MeRL concierge service for warranty repairs.

Local Repair Service

Guidance on returning the boat to an authorized dealer for service.

Service Away From Home

How to find service when away from your local dealer.

Stolen Power Package

Procedure to follow if the power package is stolen.

Attention Required After Submersion

Immediate service required after the power package is submerged.

Replacement Service Parts

Information and warnings regarding replacement parts.

Parts and Accessories Inquiries

How to inquire about replacement parts and accessories.

Section 8 - Customer Assistance Information

Owner Service Assistance

Information on obtaining service and support for owners.

Resolving a Problem

Steps to resolve problems or concerns with the power package.

Customer Service Literature

Information on obtaining service literature in English.

English Language Literature

Availability of service literature in English.

Other Languages Literature

Availability of service literature in languages other than English.

Section 8 - Customer Assistance Information

Customer Service Literature

Information on obtaining service literature in English.

Ordering Literature

Information required for ordering service literature.

Section 9 - Pre-Delivery Information

Pre-Delivery Information

Overview of the pre-delivery service for Zeus products.

Dealer Pre-Delivery Checklist

Checklist for dealers to complete before product delivery.

Skyhook (If Equipped)

Pre-delivery checks specific to Skyhook system.

Before Starting-Key Off

Pre-start checks to be performed with the key off.

Section 9 - Pre-Delivery Information

Before Starting-Key Off

Pre-start checks to be performed with the key off.

Before Starting-Key On

Pre-start checks to be performed with the key on.

Engines Running at the Dock

Checks to perform with engines running at the dock.

Sea Trial

Procedures and checks for conducting a sea trial.

Section 9 - Pre-Delivery Information

After On Water Test

Checks to perform after the on-water test.

Skyhook (If Equipped)

Pre-delivery checks for Skyhook system after the test.

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