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Miele PG 8591 User Manual

Miele PG 8591
152 pages
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Operating instructions
Washer-disinfector
PG 8591
To prevent accidents and machine damage,
read these instructions before installation or
use.
en - CA
M.-Nr. 10 607 932

Table of Contents

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Miele PG 8591 Specifications

General IconGeneral
BrandMiele
ModelPG 8591
CategoryWasher
LanguageEnglish

Summary

Notes About These Instructions

Safety Warnings

Information important for safety, highlighted with a warning symbol.

Important Notes

Information that is particularly important to follow.

Operating Steps Explanation

Describes how operating steps are indicated in the manual.

Definition of Terms

Explains key terms used throughout the operating instructions.

Intended Use of the Machine

Guide to the Machine

Machine Overview

Provides a visual guide to the machine's main components and parts.

Control Panel Description

Control Panel Buttons

Details the function of each button on the control panel.

Control Panel LEDs

LED Status Indicators

Explains the meaning of LED indicators on the control panel buttons.

User Profiles and Access

Daily Operator Information

Instructions for day-to-day use and operator training.

Administration Tasks

Details advanced tasks, validation, and administrative settings.

Warning and Safety Instructions

Correct Machine Application

Specifies approved uses and limitations of the washer-disinfector.

Risk of Injury Precautions

Highlights potential dangers and necessary safety precautions.

Machine Safety and Quality

Quality Assurance Guidelines

Key points for maintaining quality standards in reprocessing medical devices.

Machine Safety Symbols

Explanation of Machine Symbols

Explains the meaning of various warning and information symbols on the machine.

Basic Machine Operation

Control Panel and Display Usage

How to operate the machine using the control panel and display.

Display Screen Examples

Illustrations showing typical display screens during operation.

Machine Power and Standby

Switching Machine On and Off

Step-by-step instructions for powering the machine on and off.

Auto-Off and Standby Features

Explanation of energy-saving auto-off and standby functions.

User Interface Navigation

Navigating the Menu System

How to navigate through the machine's menus using the control buttons.

Menu Settings Structure

Understanding Settings Navigation

Explains input procedures, display views, and available extras in settings.

Display Symbols and Messages

Interpreting Display Symbols

Describes navigation arrows, dotted lines, checkmarks, and message icons.

Door Operation

Electronic Door Locking System

Details the comfort door lock mechanism and its function.

Opening and Closing the Door

Step-by-step instructions for opening and closing the machine door.

Emergency Door Opening

Emergency Release Procedure

Instructions for opening the door using the emergency release.

Water Softener System

Importance of Water Hardness

Explains why soft water is needed and how to record water hardness.

Setting Water Hardness Level

Adjusting Water Hardness

Step-by-step guide to setting the water hardness level in the machine.

Salt Reservoir Management

Filling the Salt Reservoir

Instructions and precautions for refilling the salt reservoir.

Salt Refill Notifications

Add Salt Reminder System

How the machine notifies the user when the salt level is low.

Application Technology Overview

Wash Carts and Inserts

Information on using loading accessories and water supply connections.

Basket Height Adjustment

Adjusting Upper Basket Height

Instructions for adjusting the height of the upper basket.

Performance Measurement

Wash Pressure Measurement

Explains how and where to measure wash pressure for validation.

Machine Loading Procedures

Correct Loading of Wash Items

Guidelines for properly loading wash items into the machine.

Wash Item Preparation

Preparing Wash Items

Steps for emptying, dismantling, and rinsing wash items before loading.

Process Checks and Recontamination

Visual Checks and Recontamination Prevention

Checks before and after programs, and measures to prevent recontamination.

Instrument Reprocessing

Handling and Reprocessing Instruments

Guidelines for reprocessing various types of instruments.

Specific Instrument Reprocessing

Mouth Specula and Rinse Cups

Specific instructions for reprocessing sensitive items like mouth specula.

Chemical Processes and Technology

General Chemical Reaction Information

Describes common chemical reactions and their resolutions.

Process Chemical Management

Associated Process Chemicals

How process chemicals influence machine function, longevity, and maintenance.

Soiling and Chemical Interactions

Soiling-Related Foam and Corrosion

Addresses foam build-up and corrosion issues related to soiling.

Chemical Reaction Issues

Explains reactions causing foam and corrosion from chemicals and soiling.

Process Chemical Handling

Dispensing Systems Overview

Explanation of the machine's internal dispensing systems.

Suction Lance Labelling

Recommended colour coding for suction lances for correct dispensing.

DOS Modules

Connecting a DOS Module

Instructions for fitting an additional external dispensing module.

Rinse Aid Management

Adding Rinse Aid to Reservoir

Step-by-step guide to filling the rinse aid reservoir.

Rinse Aid Dispensing

Rinse Aid Refill Indicator

How the machine signals a low level of rinse aid.

Adjusting Rinse Aid Concentration

How to adjust the dispensing concentration of rinse aid.

Neutralizing Agent Handling

Refilling Neutralizing Agent

Instructions for refilling the neutralizing agent container.

Chemical Consumption and Care Products

Checking Chemical Consumption Levels

Monitoring fill levels in supply containers for chemicals.

Instrument Care Products Guidance

Warnings and guidelines for using instrument care products.

Detergent Management

Replenishing Liquid Cleaning Agent

Instructions for refilling the liquid cleaning agent container.

Detergent Dispensing

Detergent Refill Indicator

How the machine signals a low level of liquid cleaning detergent.

Program Execution

Selecting and Starting Programs

Steps for choosing and initiating a wash program.

Delay Start for Programs

How to set a delayed start time for a program.

Program Timing Settings

Setting Program Start Time

Adjusting hours and minutes for the delay start function.

Activating and Deactivating Delay Start

How to enable or disable the delay start feature.

Drying Function

Activating and Deactivating Drying

How to enable or disable the additional drying function.

Drying Function Options

Controlling Drying Functionality

Options to deactivate drying, set time, or auto door opening.

Program Monitoring

Program Sequence Indicator

How to follow the program's progress on the three-line display.

End of Program Notification

Information on how the end of a program is indicated.

Program Interruption

Cancelling Programs

Procedures for cancelling a running program manually or due to fault.

System Messages and Filter Changes

Understanding System Messages

How the machine communicates required maintenance or low fill levels.

Changing Air Filters Prompt

Notification for HEPA filter replacement and counter reset.

Filter Maintenance Procedures

Cleaning Combination and Tubular Filters

Instructions for cleaning filter combinations and tubular filters.

Resetting Filter Cleaning Counters

How to reset the cleaning interval counters for filters.

Low Fill Level Notifications

How the machine indicates low levels of process chemicals or salt.

Performance Monitoring

Wash Pressure and Spray Arm Monitoring

Explanation of sensors monitoring wash pressure and spray arm speed.

Machine Settings Menu

Delay Start Configuration

How to enable or disable the delay start function.

Drying Function Configuration

How to enable or disable the drying function for all programs.

Automatic Door Opening Setting

Setting for automatic door opening at the end of a program.

Priming DOS System

Procedure for priming DOS dispensing systems.

Language Selection

How to change the display language of the machine.

Time of Day Settings

Adjusting time format and display options for time of day.

Volume Settings

How to adjust buzzer and keypad tone volumes.

Delay Start Configuration

Enabling Delay Start Function

Step-by-step instructions to activate the delay start feature.

Drying Function Configuration

Enabling or Disabling Drying

How to set the drying function for all programs.

Door Opening Settings

Automatic Door Opening Control

Setting for automatic door opening at the end of a program.

DOS System Priming

DOS Venting Procedure

How to purge air from the DOS dispensing system.

Language Settings

Selecting Display Language

How to choose the desired language for the machine display.

Time and Date Settings

Time of Day Format Selection

Choosing between 12-hour and 24-hour format for time display.

Setting the Current Time

Setting the Current Time of Day

Step-by-step guide to entering the current time.

Display Settings

Configuring Display Standby Options

Options for display behavior during breaks or standby.

Audio Settings

Volume Adjustment for Tones

How to adjust buzzer and keypad tone volumes.

Additional Settings Menu

PIN Code Management

Accessing settings via PIN, changing code.

Date and Time Settings

Setting date format and current date.

Log Book Access

Accessing consumption, operating hours, and service interval data.

Report Format Selection

Choosing between short and long report formats for archiving.

Temperature Unit Selection

Selecting temperature display units (°C or °F).

Program Settings Customization

Customizing or resetting program parameters.

Air Cooling Function Setting

Enabling or disabling air cooling during the drying phase.

Filter Maintenance Settings

HEPA Filter Replacement Procedure

Information and steps for replacing the HEPA filter.

Cleaning Wash Cabinet and Tubular Filters

Instructions for cleaning filters in the wash cabinet and tubular filters.

Interface Configuration Setup

Steps to set up Ethernet or RS232 interfaces.

Water Hardness Setting Adjustment

Adjusting the water softener settings for mains water hardness.

Display View Options

Setting preferences for temperature display.

Display Brightness and Contrast

How to adjust the screen's contrast and brightness.

Switch Off After Configuration

Configuring auto-off and standby functions.

PIN Code Security

Entering the PIN Code

Procedure for entering the PIN to access additional settings.

PIN Code Management

Changing the Machine PIN Code

How to set a new four-digit PIN code for security.

Date Configuration

Selecting the Date Format

Choosing between DD:MM:YY and MM:DD:YY formats.

Setting the Current Date

Setting the Current Date

Step-by-step guide to entering the current date.

Machine Log Book

Accessing Log Book Data

Information on consumption, operating hours, and service intervals.

Report Settings

Report Format Selection

Choosing between short and long formats for paper archiving.

Temperature Unit Selection

Selecting temperature display units (°C or °F).

Program Settings Customization

Customizing current programs or resetting all to factory defaults.

Air Cooling Function

Air Cooling Setting

Enabling or disabling air cooling during the drying phase.

Program Access Control

Program Release Settings

Blocking or releasing access to individual programs.

Program List Management

Moving Programs and Allocating Buttons

Sorting the program list and assigning buttons.

Filter Maintenance

HEPA Filter Replacement

Information on changing the HEPA filter.

Cleaning Wash Cabinet and Tubular Filters

Instructions for cleaning filters in the wash cabinet and tubular filters.

Activating Filter Cleaning Intervals

Setting intervals for filter cleaning reminders.

Filter Cleaning Interval Settings

Resetting Filter Cleaning Counters

How to reset the cleaning interval counters after cleaning.

Setting Filter Cleaning Interval

Adjusting the frequency for filter cleaning reminders.

Machine Interface Options

Communication Module Information

Details on Ethernet and RS232 communication modules.

Interface Configuration

Configuring Machine Interface Type

Steps to set up Ethernet or RS232 interfaces.

RS232 Interface Settings

RS232 Configuration Parameters

Details for language, mode, baud rate, and parity settings.

Water Hardness Settings

Water Hardness Adjustment

Setting the water softener to the mains water hardness.

Displaying Wash Cabinet Temperature

Viewing actual or required temperature during a program.

Display Appearance Settings

Adjusting Display Brightness and Contrast

How to modify the screen's contrast and brightness.

Power Management Settings

Standby and Auto-Off Functions

Configuring standby mode and automatic switch-off.

Automatic Switch-Off Configuration

Setting the Auto-Off Duration

Adjusting the time until automatic switch-off occurs.

Software Version Information

How to view software versions of machine components.

Program Settings Customization

Adjusting Program Settings Overview

Overview of how to adjust program settings.

Understanding Program Structure

Explanation of program blocks and the program header.

Program Block Details

Program Block Sequences Explained

Description of pre-rinse, main wash, interim rinse, and final rinse blocks.

Program Settings Access

Accessing the Program Settings Menu

How to access and use the program settings menu.

Resetting Individual Programs

Restoring individual programs to their factory default settings.

Modifying Programs

Altering a Program

Steps involved in changing program parameters.

Allocating Wash Blocks

Assigning wash blocks to programs.

Program Water Quantity Adjustment

Changing Water Volume in Programs

Increasing or resetting the water volume for specific programs.

Program Drainage Time Adjustment

Increasing Program Drainage Time

Extending drainage time for inadequate on-site systems.

Drying Unit Settings

Cooling Down Pause Setting

Inserting a pause before drying to reduce moisture.

Program Temperature and Time Settings

Setting Drying Temperature and Time

Adjusting temperature and holding time for drying blocks.

Drying Time Adjustments

Setting Drying Time 2

Adjusting drying time for the second drying block.

Time Changeable Option for Drying

Enabling or disabling drying time adjustments per program.

Fan Cooling Setting

Cooling Down with Fan

Activating fan cooling after the drying phase.

Process Documentation

Documenting Processes Per Cycle

Data recorded during each program cycle.

Memory Storage for Protocols

How batch protocols and raw data are stored internally.

Adding Cycle Numbers

Procedure for adding subsequent cycle numbers.

External Data Archiving

Communication Module for Archiving

Details on modules for permanent archiving and report printing.

Process Data via External Software

Using external software for digital archiving of process data.

Data Transmission Problems

Troubleshooting issues with network data transmission.

Report Printer Documentation

Report Formats for Archiving

Choosing between short and long formats for paper archiving.

Retrospective Protocol Output

Outputting Batch Protocols

Options for printing reports retrospectively.

Machine Maintenance

Miele Service Periodic Checks

List of periodic checks to be carried out by Miele Service.

Routine Maintenance Checks

Daily Routine Checks

Items to check before each working day.

Cleaning Wash Cabinet Filters

Step-by-step guide to cleaning the filters in the wash cabinet.

Spray Arm Maintenance

Cleaning Machine and Basket Spray Arms

Instructions for dismantling and cleaning spray arms.

Machine Cleaning Procedures

Cleaning Machine Components

Guidelines for cleaning control panel, door, cabinet, and front.

Accessory Maintenance

Checking Wash Carts and Inserts

Daily checks for wash carts, baskets, modules, and inserts.

Periodic Accessory Maintenance

Periodic checks for wash carts, baskets, modules, and inserts by Miele Service.

HEPA Filter Replacement

Changing the HEPA Filter

Procedure for replacing the HEPA filter in the drying unit.

HEPA Filter Counter Reset

Resetting HEPA Filter Operating Hours Counter

How to reset the counter after replacing the HEPA filter.

Performance Qualification

Performance Validation Standards

Requirements for cleaning and disinfection validation per EN ISO 15883.

Sensor Test Point Location

Where to find the test point for validation sensors.

Machine Test Programs

Understanding Test Programs

How test programs help monitor cleaning performance.

Activating Test Programs

Activating Test Programs

How to select and run specific test programs.

Problem Solving Guide

Technical Faults and Messages

Troubleshooting common technical faults and error messages.

Dispensing System Troubleshooting

Dispensing System Issues

Problems with DOS modules, flow, priming, and containers.

Water Softener Issues

Insufficient Salt or Water Softener Problems

Troubleshooting low salt levels and machine locking.

Fault Handling

Cancelling Programs with Fault Numbers

Procedure when a program cancels with a fault code.

Fault Code Troubleshooting

Fault Codes 426, 526

Issues related to low wash pressure or incorrect load arrangement.

Door and Spray Arm Faults

Fault Codes 438, 440, 460-462, 492, 504

Troubleshooting door, float switch, spray arm, and water intake issues.

Dispensing and Drainage Faults

Fault Codes 518-521

Problems with dispensing from external containers.

Fault Code 542

Issues with water draining slowly or not at all.

System and Process Faults

Fault Codes 555, 559, 578

Troubleshooting steam condenser, interface, and peak load issues.

Process-Related Fault Messages

Messages for HEPA filter, drying, and wrong code entry.

Door Related Issues

Door Operation Faults

Problems with door closing, obstruction sensor, or cabinet heat warnings.

Unsatisfactory Cleaning and Corrosion

Addressing white deposits on wash loads.

Cleaning Result Issues

Addressing Unsatisfactory Cleaning

Troubleshooting flecked items, poor cleaning, or blocked spray arms.

Material Corrosion Issues

Glass and Stainless Steel Corrosion

Causes and solutions for corrosion on glass and steel items.

Wash Pressure and Spray Arm Monitoring

Spray Arm and Wash Pressure Problems

Troubleshooting blocked spray arms, foam, and pressure fluctuations.

Water Inlet and Drainage

Water Inlet Checks

Ensuring proper water intake and pressure.

Addressing Machine Noises

Identifying and resolving knocking or rattling sounds.

Printer and Serial Interface Issues

Printer Connectivity Problems

Troubleshooting offline printer faults or general printer errors.

Network Connectivity Problems

Addressing 'Network down' messages.

Drain System Maintenance

Cleaning Drain Pump and Non-Return Valve

Procedure for clearing blockages in the drain pump and valve.

Water Inlet Filter Maintenance

Cleaning Water Intake Filters

How to clean filters to ensure proper water flow.

Retrofitting Large-Surface Filter

Installing an optional filter for insoluble components.

After Sales Service

Contacting Miele Service

Information on how to contact Miele Service for support.

Reporting Serious Incidents

Procedure for reporting serious incidents or risks to public health.

Software Information

Checking Software Versions

How to view software versions of machine components.

Machine Installation

Installation and Levelling Guidelines

Guidelines for stable and horizontal machine placement.

Built-Under Installation

Building Under a Continuous Worktop

Steps for removing the lid and preventing heat build-up.

Installation Safety and Compliance

Securing Machine to Countertop

How to secure the machine to the countertop for stability.

Electromagnetic Compatibility (EMC)

EMC compliance and environmental considerations.

Electrical Connection

Electrical Installation Requirements

Safety regulations and guidelines for electrical connection.

Equipotential Bonding Connection

How to connect equipotential bonding.

Energy Management Integration

Peak-Load Negotiation Explained

How the machine interacts with energy management systems.

Water Connection

Connecting to the Water Supply

Guidelines for connecting cold, hot, and DI water supplies.

Specialized Water Connections

Pressurized DI Water Connection

Connecting to pressurized demineralized water supply.

Fully Demineralized Water Ring Line

Connecting to a demineralized water ring line system.

Water Drain Connection

Connecting the Water Drain Hose

Proper setup for the drain hose and drainage system.

Technical Data

Program Guide

Environmental Considerations

Packaging Material Disposal

Instructions for disposing of and recycling packaging materials.

Old Machine Disposal Guidelines

Guidelines for the environmentally sound disposal of old appliances.

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