MIMAC SUPREMA PLUS - User Manual

SUPREMA PLUS
SUPREMA
MINIDROP PLUS
MINIDROP
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USE AND MAINTENANCE MANUAL
S/N:
Date:
Rev.:
R2

Summary

1. Introduction to the Manual

Manual Information

Ownership, purpose, validity, and preservation guidelines for the manual.

Symbolism

Explanation of symbols used in the manual for information and warnings.

Importance and Audience

Significance of the manual and the intended personnel for reading it.

2. Preliminary Information

Manufacturer and Service Details

Contact details for MIMAC ITALIA and customer service information.

Compliance and Standards

EC compliance declaration and normative references for the machine.

Guarantee and Software

Details on the machine guarantee and software ownership terms.

2. Preliminary Information (Continued)

Workplace Preparation

Requirements for installation areas, including building works and electrical systems.

Machine Receipt and Handling

Instructions for checking machine upon receipt, packaging, lifting, handling, and unpacking.

2. Preliminary Information (Continued)

User Training Requirements

Requirements for operator training on machine functions, safety, and maintenance.

Terms of Use

Permitted environmental conditions and workplace lighting for machine operation.

Intended Use Guidelines

Guidelines on authorized use, safety device checks, and limitations.

2. Preliminary Information (Continued)

Noise Warnings

Information on the machine's noise level and user responsibilities for protection.

Clothing Requirements

Mandatory clothing requirements for operators in food production environments.

3. Safety Information

General Safety Information

General safety principles for machine operation and emergency procedures.

Pictograms and Signals

Explanation of safety symbols and their meanings used on the machine.

3. Safety Information (Continued)

Safety Devices Description

Details on fixed and movable guards and their safety functions.

Device Placement Diagrams

Diagrams showing safety device locations for Suprema/Suprema Plus models.

3. Safety Information (Continued)

Device Placement (Minidrop)

Diagram illustrating safety device placement on Minidrop/Minidrop Plus models.

Residual Risks

Identification of residual risks like hand crushing during operation or maintenance.

4. Machine Description

General Description

Overview of the dropping machine's flexibility and capabilities.

Identification Plate

Information on the machine's identification plate and its data.

Suprema Specifications

Technical specifications including dimensions, weight, capacity, and power supply.

4. Machine Description (Continued)

Minidrop Specifications

Technical specifications for Minidrop/Minidrop Plus models.

4. Machine Description (Continued)

Main Components

Identification and description of the main parts of the machine.

Equipment

Information on standard equipment and available accessories for the machine.

4. Machine Description (Continued)

Working Areas Overview

Description of operational areas and diagrams for Suprema and Minidrop models.

4. Machine Description (Continued)

Products Overview

Visual overview of various products that can be produced by the machine.

5. Start-Up and Operation Checks

Positioning and Electrical Connection

Guidelines for machine positioning and electrical connection requirements.

Control Panel Overview

Description of the control panel, its buttons, and functions.

5. Start-Up and Operation Checks (Continued)

Main Switch Function

Explanation of the main switch's function for machine power.

Touch Screen Panel Navigation

Description of touch screen functions, icons, and navigation.

5. Start-Up and Operation Checks (Continued)

Preliminary Operations: Roller Dosing Unit Installation

Step-by-step guide for installing the roller type dosing unit.

5. Start-Up and Operation Checks (Continued)

Preliminary Operations: Pump Dosing Unit Installation

Detailed instructions with images for installing the pump type dosing unit.

5. Start-Up and Operation Checks (Continued)

Preliminary Operations: Mould Insertion

Step-by-step guide with images for inserting the mould.

5. Start-Up and Operation Checks (Continued)

Preliminary Operations: Wire Cutting System

Instructions for installing and adjusting the wire cutting system.

5. Start-Up and Operation Checks (Continued)

Preliminary Operations: Steel Wire Insertion;Replacement

Detailed steps for inserting or replacing the steel wire.

5. Start-Up and Operation Checks (Continued)

Safety Device Checks (Suprema)

Procedure for verifying safety devices on Suprema/Suprema Plus models before use.

5. Start-Up and Operation Checks (Continued)

Safety Device Checks (Minidrop)

Specific checks for safety devices on Minidrop/Minidrop Plus models.

6. Machine Use

Selecting a Program

Steps for navigating the program list and selecting a desired program.

Creating or Modifying a Program

Guide on how to create new programs or modify existing ones.

6. Machine Use (Continued)

Program Name and Product Type Selection

Setting program names and selecting product types.

Product Parameters Description

Detailed explanation of various parameters that define product characteristics.

6. Machine Use (Continued)

Advanced Product Parameters

Definitions for advanced parameters like rotation, vacuum, and wire-cutting.

6. Machine Use (Continued)

Copying a Program

Instructions on how to duplicate an existing program to a new destination.

Modifying Parameters During Operation

How to temporarily adjust parameters while the machine is running.

6. Machine Use (Continued)

Program Password Protection

Enabling, disabling, and modifying user passwords to protect program settings.

6. Machine Use (Continued)

Program Backup and Restore

How to save and load program configurations using a USB drive.

Programming Examples: Fixed Product

Examples of parameter settings for producing a basic 'Fixed Product'.

6. Machine Use (Continued)

Programming Examples: Long Product

Parameter settings for producing 'Long Product'.

Programming Examples: Drop Shaped Product

Parameter settings for producing 'Drop Shaped Product'.

6. Machine Use (Continued)

Programming Examples: Fixed Product in Set Steps

Parameter settings for 'Fixed Product in Set Steps'.

Programming Examples: Long Product in Set Steps

Parameter settings for 'Long Product in Set Steps'.

6. Machine Use (Continued)

Programming Examples: Sponge Cake

Parameter settings for producing 'Sponge Cake'.

Programming Examples: Fixed Product with Rotation

Parameter settings for 'Fixed Product with Rotation'.

6. Machine Use (Continued)

Programming Examples: Long Product with Rotation

Parameter settings for 'Long Product with Rotation'.

Programming Examples: Donut

Parameter settings for producing 'Donut'.

6. Machine Use (Continued)

Programming Examples: Fixed Product in Set Steps with Rotation

Parameter settings for 'Fixed Product in Set Steps with Rotation'.

Programming Examples: Fixed Product with Wire-Cutting

Parameter settings for 'Fixed Product with Wire-Cutting'.

6. Machine Use (Continued)

Programming Examples: Long Product with Wire-Cutting

Parameter settings for 'Long Product with Wire-Cutting'.

Programming Examples: Braid with Wire-Cutting

Parameter settings for 'Braid with Wire-Cutting'.

6. Machine Use (Continued)

Programming Examples: Multilayer Fixed Product

Parameter settings for 'Multilayer Fixed Product'.

Programming Examples: Multilayer Long Product

Parameter settings for 'Multilayer Long Product'.

6. Machine Use (Continued)

Programming Examples: Flame-Shaped Product

Parameter settings for 'Flame-Shaped Product'.

6. Machine Use (Continued)

Programming Examples: Multilayer Fixed Product with Rotation

Parameter settings for 'Multilayer Fixed Product with Rotation'.

6. Machine Use (Continued)

Programming Examples: Multilayer Long Product with Rotation

Parameter settings for 'Multilayer Long Product with Rotation'.

6. Machine Use (Continued)

Programming Examples: Flame-Shaped Product with Rotation

Parameter settings for 'Flame-Shaped Product with Rotation'.

6. Machine Use (Continued)

Programming Warnings

Important warnings and considerations regarding programming parameters.

Starting Production

Step-by-step guide to start production, including dough loading.

6. Machine Use (Continued)

Starting Production: Pressurizing the System

Procedure for pressurizing the dough before starting production.

Emergency Stopping

How to stop the machine in emergency situations and restart safely.

7. Setup and Diagnosis

Machine Parameters Access

Accessing and understanding machine parameters, with warnings against unauthorized changes.

7. Setup and Diagnosis (Continued)

Parameter Descriptions

Detailed descriptions of each available machine parameter.

7. Setup and Diagnosis (Continued)

Machine Parameters (Continued)

Accessing and understanding machine parameters, with warnings against unauthorized changes.

Diagnostics Screen Overview

Overview of the diagnostics screen for monitoring machine status and logs.

7. Setup and Diagnosis (Continued)

Alarms and Signals

Table of alarm messages, their causes, and troubleshooting steps.

7. Setup and Diagnosis (Continued)

Alarms and Signals Troubleshooting

Troubleshooting for specific alarms like dropping inverter, emergency button, and hopper guard.

7. Setup and Diagnosis (Continued)

Alarms and Signals Troubleshooting (Continued)

Troubleshooting for table and wire-cut alarms, including tray malfunction and safety guards.

Table Overtravel Alarm Reset

Specific instructions for resetting table overtravel alarms.

7. Setup and Diagnosis (Continued)

Table Overtravel Alarm Reset Instructions

Steps to reset table overtravel alarms using the manual movements page.

8. Cleaning Procedures

General Cleaning Information

General guidelines for cleaning, hygiene, and safety precautions.

Food Hygiene Requirements

Requirements for maintaining food hygiene and machine suitability over time.

Cleaning External Parts

Cleaning procedures for external parts, panels, and the control panel.

Cleaning Contact Parts

Procedures for daily cleaning of parts in contact with food products.

8. Cleaning Procedures (Continued)

Stationary Mould Disassembly and Cleaning

Steps for disassembling and cleaning stationary moulds.

Rotary Mould Disassembly and Cleaning

Steps for disassembling and cleaning rotary moulds.

8. Cleaning Procedures (Continued)

Roller Type Dosing Unit Cleaning

Steps for disassembling and cleaning the roller type dosing unit.

Pump Type Dosing Unit Cleaning

Steps for disassembling and cleaning the pump type dosing unit.

8. Cleaning Procedures (Continued)

Pump Type Dosing Unit Cleaning (Continued)

Detailed steps for cleaning the pump type dosing unit components.

9. Maintenance

General Maintenance Information

General principles for maintenance, safety precautions, and technician qualifications.

Wear Parts Identification

Identification of parts that are subject to mechanical wear.

Standard Maintenance Tasks

Routine maintenance tasks that can be performed by operators.

Special Maintenance Operations

Special maintenance operations requiring trained technicians.

9. Maintenance (Continued)

Electrical and Electronic Device Maintenance

Guidelines for maintenance on electrical and electronic components.

Spare Parts Request Procedure

Information on how to request spare parts from customer service.

Machine Storage Instructions

Instructions for storing the machine properly.

9. Maintenance (Continued)

Dismantling and Disposal Procedures

Procedures for dismantling and disposing of the machine at the end of its life.

MIMAC SUPREMA PLUS Specifications

General

Brand	MIMAC
Model	SUPREMA PLUS
Category	Commercial Food Equipment
Language	English