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Mitsubishi Electric WS0-CPU0 User Manual

Mitsubishi Electric WS0-CPU0
322 pages
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Safety Controller Setting and Monitoring Tool
Operating Manual
-WS0-CPU0
-WS0-CPU1
-WS0-CPU3
-SW1DNN-WS0ADR-B

Table of Contents

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Mitsubishi Electric WS0-CPU0 Specifications

General IconGeneral
Power Supply24V DC
Built-in Ethernet Ports1
Built-in RS-232 Port1 port
Built-in USB Port1
Supported Programming LanguagesLadder Diagram, Structured Text, Function Block Diagram
Operating Temperature Range0 to +55°C
Storage Temperature Range-25°C to 75°C
Vibration Resistance5 to 8.4 Hz (amplitude 3.5mm), 8.4 to 150 Hz (acceleration 9.8 m/s²)
Shock Resistance147 m/s²

Summary

About this document

Function of this document

Describes the purpose and scope of the manual, including its target audience and structure.

On safety

Qualified safety personnel

Defines requirements for personnel installing and operating the safety controller.

General protective notes and protective measures

Outlines essential safety instructions and protective measures for proper use.

Installation and removal

System requirements

Lists the necessary hardware and software for installation.

Installation and Update

Provides instructions for installing and updating the software.

Removal

Details the procedure for uninstalling the software.

Troubleshooting

Offers solutions for common installation and error messages.

The graphical user interface

Start view

Describes the initial screen and available actions after launching the tool.

Standard views

Introduces the main views available in the software interface.

Hardware configuration view

Details the window for configuring hardware modules and connections.

Exercise for configuring the MELSEC-WS modules

Step-by-step guide for setting up hardware modules in the project.

Parameterization of connected elements

Describes how to adjust settings for connected devices and elements.

Connection of SICK EFI-compatible devices

Details how to connect SICK EFI-compatible devices to the CPU module.

Logic editor view

Introduces the environment for programming safety logic using function blocks.

Exercise for using the logic editor

Provides a practical exercise for configuring logic using the editor.

Validation of the configuration

Describes the automatic check for errors in the logic program.

Diagnostics view

Details how to view system messages, warnings, and error histories.

Connecting to the MELSEC-WS safety controller

First steps for establishing a connection

Outlines the initial steps to connect the PC to the safety controller.

Editing the communication settings

Describes how to create, edit, and delete connection profiles.

Establishing a connection with the MELSEC-WS safety controller

Details the process of connecting to the safety controller.

User levels in the Setting and Monitoring Tool

Explains different user levels and their authorizations for configuration transfers.

Flexi Link

Flexi Link overview

Provides a general overview of the Flexi Link system capabilities.

System requirements and restrictions for Flexi Link

Lists the minimum hardware and software requirements for Flexi Link.

Getting started

Guides users through the initial setup of a Flexi Link system.

Connecting to an existing Flexi Link system

Details how to connect to and identify stations in an existing Flexi Link network.

Transferring and verifying the Flexi Link configuration

Covers transferring and verifying the Flexi Link system configuration.

Flexi Link troubleshooting

Addresses common causes of Flexi Link network malfunctions and their solutions.

Flexi Line

Flexi Line overview

Introduces the Flexi Line system for networking multiple safety controllers.

System requirements and restrictions for Flexi Line

Lists the minimum requirements and limitations for using Flexi Line.

Principle of operation Flexi Line

Explains the operating principles and topology of the Flexi Line system.

Configuration and commissioning of a Flexi Line system

Step-by-step process for setting up and commissioning a Flexi Line system.

Logic programming – Function blocks

General description

Provides an overview of programming using function blocks.

Safety notes for the logic programming

Highlights critical safety considerations for logic programming.

Function block overview

Lists all available logic and application-specific function blocks.

Function block properties

Explains how to configure parameters and properties of function blocks.

Input and output signal connections of function blocks

Details how to connect input and output signals to function blocks.

Fault present output

Describes the function and usage of the Fault present output.

Fast shut off and Fast shut off with bypass

Explains function blocks for minimizing safety path response time.

Application-specific function blocks

Details specific function blocks for particular applications.

Reset

Describes the Reset function block for manual safety stop acknowledgment.

Restart

Details the Restart function block for acknowledging manual restart requests.

Emergency stop

Details the Emergency stop function block for implementing emergency stop functionality.

Safety gate monitoring

Details the Safety gate monitoring function block.

Function blocks for Parallel muting, Sequential muting and Cross muting

Provides an overview of muting function blocks and their applications.

Error states and information on resetting

Details error states and procedures for resetting muting errors.

Parallel muting

Explains the Parallel muting function block and its application.

Sequential muting

Describes the Sequential muting function block and sensor placement.

Cross muting – direction of movement only forwards or backwards

Details the Cross muting function block for unidirectional material transport.

Function blocks for press contact monitoring

Introduces function blocks for press contact monitoring.

Eccentric press contact

Details the Eccentric press contact function block for mechanical presses.

Universal press contact

Describes the Universal press contact function block for various press types.

Function blocks for press cycle control

Covers function blocks for controlling press cycle operations.

User defined function blocks

Covers creating and managing grouped and customized function blocks.

Simulation of the configuration

Explains how to simulate the programmed logic offline.

Force mode

Describes how to force input values for testing in online operation.

I/O modules

Dual channel evaluation and discrepancy time monitoring

Explains dual-channel evaluation and discrepancy time monitoring features of I/O modules.

ON-OFF filter and OFF-ON filter

Describes filters for handling contact bounce and signal changes.

Disabling the test pulses of XTIO outputs

Explains how to disable test pulses and its impact on safety parameters.

Transferring the system configuration

Transferring project data to the safety controller

Details the process of transferring project data to the safety controller.

Compatibility check

Explains how the system checks module compatibility during transfer.

Verification of the configuration

Guides users on how to verify the configuration after transfer.

Activating the write protection of the configuration in the safety controller

Describes how to protect the configuration against accidental changes.

Device states of the MELSEC-WS safety controller

Technical commissioning

Wiring and voltage supply

Covers wiring connections and power supply requirements.

Transferring the configuration

Explains how to transfer the configuration to the safety controller.

Technical test and commissioning

Outlines the procedures for technical testing and final commissioning.

Troubleshooting

Annex

Example application reports

Provides example reports for different application scenarios.

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