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Bolt X Quick Start Guide

52

Table of Contents

Table of Contents3
Quick Start5
Overview5
Safety Procedures for Using Industrial Robots, Including High Speed Track6
Assessing a Site7
Installation Safety8
Software Setup10
Operational Safety10
Mounting the Yaskawa Arm12
Mounting the Weight Wings13
Anchoring Bolt X on Pedestal to the Floor14
Attaching the Track Motor Pinch Wheel to Bolt (Family of Robots) on Track18
Connecting the Cables - Bolt X on Pedestal20
Connecting the Cables - Bolt X on Track22
Bolt X Arm Connectors for Ulti-Box and Camera25
Regenerative Current Protection26
Starting up the Bolt X System28
Bolt X Start-Up Summary30
Shutting down the Bolt X System31
Appendix 1 Using Weight Plates with Bolt33
Number of Plates33
Using Bolt X Without Track (with Weight Plates)35
Appendix 2 Troubleshooting40
Typical Symptoms, Causes, and Actions40
Checking When YRC1000 Is Ready42
Switching Bolt X to Manual Mode43
Moving the Robot in Manual Mode44
Setting Bolt X Back to Remote Mode45
Bolt X Recalibration45
Changing User Profile48
Second Home Position Check and Reset49
Setting Joint Limits52
Moving the Bolt X Arm by Hand (Using Brake Release Function)53
Checking if Yaskawa YRC1000 Output File Is Set to Flair58
Resolving Position Error on Track58
Pinchwheel Setting59
Appendix 3 Bolt X Panels64
Bolt X on Track Base Panel Connector Summary64
Bolt X Arm Panels Connector Summary66
12VDC Connector68
Ulti-Box Connector Summary69
Ulti-Box Connector Pin-Out Information72
Servo Motor Connector72
Program Serial Connector72
Power Connector73
Camera Accessory Connector73
Data in Connector74
Brake 24V Connector74
Brake 24V Connector75
CAN Connector75
Appendix 4 Specifications76
Physical Specification76
Range of Travel77
Power Requirements77
Cable Colours78
General Electric Data78
Earth78
Earth Leakage Protection78
Power for Flair and PC (500W)78
Power Data by Country - USA79
Appendix 5 Cleaning and Maintenance81
General Care81
Cleaning81
Main Body and Arm81
Cables81
Pinchwheel81
Track Gearbox82
Track and Track Bearings82
Replacing the Pinch Wheel83
Replacing the Track Pinion85

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