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Polaris 2007 SPORTSMAN X2 800 User Manual

Polaris 2007 SPORTSMAN X2 800
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8.37
Sportsman X2 Transmission
8
14. Lift the leg of the spring up and over the rear pin. The
tensioner cam will lift the shoe and tension chain.
15. Apply a continuous bead of Crankcase Sealant (3-Bond)
(PN 2871557) to the LH gearcase mating surface and install
the cover. Install and tighten the 22 screws in a criss cross
pattern to evenly secure the cover. Torque the screws to
specification.
NOTE:
Case-halve mating may be difficult due to tensioner
pressure on the drive chain during installation. Release tension at
the ratcheting cam to aid case half installation. Release the
tensioner spring after the case halves are mated but not yet
touching.
16. Place a small amount of grease (PN 2871551) into the
pocket before installing the sector gear.
Tensioner Assembly - Top View
Forward
Spring Leg
Tensioner
Lock Cam
View From Left Side of Transmission
Forward
Hook Spring Leg Under Cam
Lift Spring Over Rear
Mounting Pin
= T
Gearcase Bolt Torque:
25-30 ft.lbs. (36-43 Nm)
25-30 ft.-lbs. (36-43 Nm)

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Polaris 2007 SPORTSMAN X2 800 Specifications

General IconGeneral
BrandPolaris
Model2007 SPORTSMAN X2 800
CategoryOffroad Vehicle
LanguageEnglish

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