Polaris 2009 RANGER 700 - Flywheel; Stator Installation

3.54
ENGINE
39. Install water pump cover (R) with new O-ring seal. Torque
bolts to specification in proper sequence (See front of this
chapter).
40. Sparingly apply Starter Drive Grease (PN 2871423) to the
starter drive. Install the starter bendix.
NOTE: There are thrust washers on both sides of
starter drive.
Flywheel / Stator Installation
NOTE: Before assembly, clean the bolts and bolt
holes with Primer N (PN 2874275) to remove any
debris. This will ensure proper sealing when
installing bolts.
1. Install stator assembly (S) and bolts. Torque bolts to
specification.
2. Install the wire hold down bracket (T). Install two new wire
hold down bolts. New bolts contain patch-lock. Torque
bolts to specification, following the proper bolt torque
sequence. Coat the stator wire grommet (U) with Nyogel
Grease (PN 2871329).
NOTE: Verify stator wires are routed properly under
the wire hold down bracket.
3. Install the flywheel, washer, nut, and key. Torque flywheel
nut to specification.
= T
Water Pump Housing Bolt Torque:
96  3 in. lbs. (10.85  0.35 Nm)
*Torque in proper sequence
Install the O-ring dry, no lubricants
R
96 ± 3 in. lbs.
(10.85 ± 1.35 Nm)
= T
Stator Assembly Bolt Torque:
96  3 in.lbs. (10.85  0.35 Nm)
U
T
S
Replace 2 bolts with new bolts
65 ± 7 ft. lbs.
(88 ± 9.50 Nm)