2.20
MAINTENANCE
• The correct middle gearcase lubricant to use is ATV
Angle Drive Fluid
To check the lubricant level:
The gearcase must be drained and re-filled with the proper
amount of lubricant. Refer to the procedure below.
To change middle gearcase lubricant:
1. With the RANGER on a level surface, remove the fill plug
and check the lubricant level. Lubricant should be kept at
the specified level, according to the proper gearcase
specifications listed.
2. Support the vehicle securely with a jack stand and remove
the front tire on the driver’s side.
3. Remove gearcase drain plug located on the bottom of the
gearcase and drain oil. (The drain plug is accessible through
the skid plate.) Catch and discard used oil properly.
4. Clean and reinstall drain plug using a new sealing washer.
5. Remove the fill plug and add the recommended amount of
lubricant.
6. Install fill plug. Check for leaks.
Rear Gearcase Lubrication (4x4 CREW)
Lubricant Level Check:
The fill plug is located on the right side of the rear gearcase.
Maintain the fluid level even with the bottom of the threads of
the fill plug hole.
1. Position the vehicle on a level surface.
2. Remove the fill plug and check the fluid level. The
lubricant level should be even with the bottom of the
threads of the fill plug hole.
3. Add the recommended lubricant as needed.
4. Reinstall the fill plug and torque to 40-50 ft. lbs.
(54-68 Nm)
Make sure vent is unobstructed
Fill Plug
Drain Plug
Bottom View
Fill to bottom of
fill plug hole
threads: 6.75 oz.
MIDDLE GEARCASE (6X6)
Side View
14 ft. lbs. (19 Nm)
14 ft. lbs. (19 Nm)
=
Rear Gearcase Specifications (4x4 CREW)
Specified Lubricant:
ATV Angle Drive Fluid (PN 2871653)
Capacity: 18 oz. (532 ml)
= T
Fill Plug Torque: 40-50 ft. lbs. (54-68 Nm)
Drain Plug Torque: 30-45 in. lbs. (3-5 Nm)
40-50 ft. lbs.
(54-68 Nm)
Fill Plug
Maintain Level at
Bottom of Threads
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