7.34
FINAL DRIVE
7. Install the wave spring (L) into the gearcase assembly. Be
sure the wave spring is fully seated into the bearing cup of
the gearcase.
8. Install the output shaft and ring gear into the gearcase. Be
sure the 10T input pinion gear and the output pinion gear
mesh smoothly.
9. Install the shims (M) into the output cover (N). Install the
shims in the order that they were removed during the
disassembly process.
10. Install a new O-ring (O) onto the output cover.
11. Carefully install the output cover onto the gearcase.
Install the output cover bolts. Torque the bolts to 18 - 23
ft. lbs. (24 - 31 Nm).
12. Remove the fill plug (P) and fill the mid gearcase with 6.75
oz. (200 ml) of Polaris ATV Angle Drive Fluid
(PN 2871653). Torque the fill plug to 14 ft. lbs. (19 Nm).
L
M
N
Input Cover Bolt Torque:
18 - 23 ft. lbs. (24 - 31 Nm)
O
P
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