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Polaris 2009 RANGER 700 User Manual

Polaris 2009 RANGER 700
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IX.2
E
EFI Circuit Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . .4.24
EFI Operation Overview
. . . . . . . . . . . . . . . . . . . . . . . . .4.10
EFI Priming / Starting Procedure
. . . . . . . . . . . . . . . . . .4.10
EFI Troubleshooting
. . . . . . . . . . . . . . . . . . . . . . . . . . . .4.23
EFI, Diagnostic Codes
. . . . . . . . . . . . . . . . . . . . . . . . . . .4.22
Electric Box Lift Actuator
. . . . . . . . . . . . . . . . . . . . . . .10.36
Electrical Breakout Diagrams (EFI)
. . . . . . . . . . . . . . .10.37
Electrical, Cooling System Breakout Diagram
. . . . . . .10.19
Electronic Control Unit (ECU)
. . . . . . . . . . . . . . . . . . . .4.11
Engine Cooling System
. . . . . . . . . . . . . . . . . . . . . 3.13, 3.14
Engine Designation Number
. . . . . . . . . . . . . . . . . . . . . . .1.2
Engine Exploded Views
. . . . . . . 3.2, 3.3, 3.4, 3.5, 3.7, 3.8
Engine Fastener Torques
. . . . . . . . . . . . . . . . . . . . . . . . . .3.9
Engine Flywheel / Stator Removal
. . . . . . . . . . . . . . . . .3.36
Engine Installation Notes
. . . . . . . . . . . . . . . . . . . . . . . .3.19
Engine Lubrication
. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.20
Engine Oil and Filter Change
. . . . . . . . . . . . . . . . . . . . .2.15
Engine Oil Level
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.14
Engine Removal / Install Procedure
. . . . . . . . . . . . . . . .3.18
Engine Serial Number Location
. . . . . . . . . . . . . . . . . . . .1.2
Engine Service Specifications
. . . . . . . . . . . . . . . . . . . . .3.11
Engine Speed Display
. . . . . . . . . . . . . . . . . . . . . . . . . . .10.8
Engine Temperature Sensor
. . . . . . . . . . . . . . . . . . . . . .4.20
Engine Temperature Sensor Replacement
. . . . . . . . . . .4.20
Engine Temperature Sensor Test
. . . . . . . . . . . . . . . . . .4.20
Engine Torque Specifications
. . . . . . . . . . . . . . . . . . . . .3.10
Engine Valve Seal/Spring Service
. . . . . . . . . . . . . . . . .3.24
Engine, Accessible Components
. . . . . . . . . . . . . . . . . . .3.13
Engine, Balance Shaft Gear Removal
. . . . . . . . . . . . . . .3.40
Engine, Balance Shaft Removal
. . . . . . . . . . . . . . . . . . .3.44
Engine, Cam Gear Reassembly
. . . . . . . . . . . . . . . . . . . .3.39
Engine, Cam Gear Removal
. . . . . . . . . . . . . . . . . . . . . .3.38
Engine, Camshaft Inspection
. . . . . . . . . . . . . . . . . . . . . .3.44
Engine, Camshaft Installation
. . . . . . . . . . . . . . . . . . . . .3.46
Engine, Combustion Chamber
. . . . . . . . . . . . . . . . . . . .3.27
Engine, Crankcase Assembly
. . . . . . . . . . . . . . . . . . . . .3.45
Engine, Crankshaft Gear Removal
. . . . . . . . . . . . . . . . .3.41
Engine, Crankshaft Installation
. . . . . . . . . . . . . . . . . . . .3.46
Engine, Cylinder Head Assembly
. . . . . . . . . . . . . . . . . .3.29
Engine, Cylinder Head Disassembly
. . . . . . . . . . . . . . . .3.25
Engine, Cylinder Head Inspection
. . . . . . . . . . . . . . . . . .3.24
Engine, Cylinder Head Removal
. . . . . . . . . . . . . . . . . . .3.23
Engine, Cylinder Head Warp
. . . . . . . . . . . . . . . . . . . . .3.24
Engine, Cylinder Honing
. . . . . . . . . . . . . . . . . . . . . . . . .3.33
Engine, Cylinder Inspection
. . . . . . . . . . . . . . . . . . . . . .3.32
Engine, Cylinder Installation
. . . . . . . . . . . . . . . . . . . . . .3.47
Engine, Cylinder Removal
. . . . . . . . . . . . . . . . . . . . . . .3.30
Engine, Flywheel and Stator Installation
. . . . . . . . . . . .3.54
Engine, Flywheel Removal
. . . . . . . . . . . . . . . . . . . . . . .3.37
Engine, Gear / Stator Housing Seal Replacement
. . . . . .3.51
Engine, Gear Installation
. . . . . . . . . . . . . . . . . . . . . . . . .3.49
Engine, Gear(s) Removal
. . . . . . . . . . . . . . . . . . . . . . . .3.37
Engine, Head Assembly
. . . . . . . . . . . . . . . . . . . . . . . . .3.55
Engine, Oil Flow Chart
. . . . . . . . . . . . . . . . . . . . . . . . . .3.21
Engine, Oil Pressure Test
. . . . . . . . . . . . . . . . . . . . . . . . 3.20
Engine, Oil Pump Disassembly
. . . . . . . . . . . . . . . . . . . 3.41
Engine, Oil Pump Installation
. . . . . . . . . . . . . . . . . . . . 3.48
Engine, Oil Pump Priming
. . . . . . . . . . . . . . . . . . . . . . . 3.57
Engine, Oil Pump Reassembly
. . . . . . . . . . . . . . . . . . . . 3.42
Engine, Oil Pump Removal
. . . . . . . . . . . . . . . . . . . . . . 3.41
Engine, Piston Identification
. . . . . . . . . . . . . . . . . . . . . 3.13
Engine, Piston Installation
. . . . . . . . . . . . . . . . . . . . . . . 3.47
Engine, Piston Removal and Inspection
. . . . . . . . . . . . 3.31
Engine, Piston Ring Installed Gap
. . . . . . . . . . . . . . . . . 3.35
Engine, Piston to Cylinder Clearance
. . . . . . . . . . . . . . 3.34
Engine, Piston to Rod Clearance
. . . . . . . . . . . . . . . . . . 3.34
Engine, Pushrod Inspection
. . . . . . . . . . . . . . . . . . . . . . 3.23
Engine, Rocker Arm Inspection
. . . . . . . . . . . . . . . . . . . 3.23
Engine, Starter Drive Removal
. . . . . . . . . . . . . . . . . . . 3.35
Engine, Starter Removal
. . . . . . . . . . . . . . . . . . . . . . . . 3.37
Engine, Stator Gear Cover Seal(s) Installation
. . . . . . . 3.51
Engine, Stator Installation
. . . . . . . . . . . . . . . . . . . . . . . 3.54
Engine, Troubleshooting
. . . . . . . . . . . . . . . . . . . . . . . . 3.58
Engine, Valve Inspection
. . . . . . . . . . . . . . . . . . . . . . . . 3.26
Engine, Valve Lifter Removal and Inspection
. . . . . . . . 3.30
Engine, Valve Sealing Test
. . . . . . . . . . . . . . . . . . . . . . 3.30
Engine, Valve Seat Reconditioning
. . . . . . . . . . . . . . . . 3.27
Exhaust Pipe
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.16
F
Fan Control Circuit Bypass Test . . . . . . . . . . . . . . . . . 10.20
Fan Control Circuit Operation
. . . . . . . . . . . . . . . . . . . 10.20
Flywheel / Stator Removal
. . . . . . . . . . . . . . . . . . . . . . . 3.36
Flywheel Removal
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.36
Front A-arm, Replacement
. . . . . . . . . . . . . . . . . . . . . . . 5.15
Front Caliper, Piston Bore I.D.
. . . . . . . . . . . . . . . . . . . 9.18
Front Drive Shaft, Installation
. . . . . . . . . . . . . . . . . . . . 7.11
Front Drive Shaft, Outer CV Joint / Boot Replacement
. 7.8
Front Drive Shaft, Removal
. . . . . . . . . . . . . . . . . . . . . . . 7.7
Front Gearcase Lubrication
. . . . . . . . . . . . . . . . . . . . . . 2.18
Front Gearcase, Assembly
. . . . . . . . . . . . . . . . . . . . . . . 7.21
Front Gearcase, Backlash Pad Adjustment
. . . . . . . . . . 7.23
Front Gearcase, Centralized Hilliard
. . . . . . . . . . . . . . . 7.15
Front Gearcase, Disassembly / Inspection
. . . . . . . . . . . 7.19
Front Gearcase, Installation
. . . . . . . . . . . . . . . . . . . . . . 7.24
Front Gearcase, Removal
. . . . . . . . . . . . . . . . . . . . . . . . 7.18
Front Hub
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3
Front Propshaft, Removal
. . . . . . . . . . . . . . . . . . . . . . . 7.12
Front Propshaft, U-Joint Service
. . . . . . . . . . . . . . . . . . 7.13
Front Strut, Cartridge Replacement
. . . . . . . . . . . . . . . . 5.17
Front Strut, Exploded View
. . . . . . . . . . . . . . . . . . . . . . 5.16
Front Suspension
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.30
Fuel Filter
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.11
Fuel Injection, Component Locations
. . . . . . . . . . . . . . . 4.8
Fuel Injection, Exploded View
. . . . . . . . . . . . . . . . . . . . 4.7
Fuel Injection, Service Notes
. . . . . . . . . . . . . . . . . . . . . . 4.5
Fuel Injectors
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.15
Fuel Lines
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.11
Fuel Pressure Regulator
. . . . . . . . . . . . . . . . . . . . . . . . . 4.14
Fuel Pump / Tank Assembly
. . . . . . . . . . . . . . . . . . . . . 4.12

Table of Contents

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Polaris 2009 RANGER 700 Specifications

General IconGeneral
BrandPolaris
Model2009 RANGER 700
CategoryUtility Vehicle
LanguageEnglish

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