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Polaris 2009 RANGER 700 - Page 59

Polaris 2009 RANGER 700
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3.6
ENGINE
Cylinder / Cylinder Head / Piston Exploded View
Lubricate threads & between
washers and underside of bolt heads
with engine oil.
Torque in sequence provided.
Gasket free of oil. Verify tabs are
visible.
Apply thin film of 2W-50 to
25-55 mm of cylinder bore.
Apply 2W-50 to piston pin or pin
bore.
Apply 2W-50 to lifters.
A. Head Bolts
B. Rocker Arms
C. H ead Asse mbly
D. Gasket
E. Pushrods
F. Bushing
G. Expansion Plug
H. Cylinder
I. Piston Assembly
J. Circlip
K. Gasket
L. Hydraulic Lifter
A
C
D
E
F
G
H
I
J
K
L
(Apply each
Bolt Threads)
1
2
3
4
4
5
6
3
Circlip UP
for Install
Do Not install expansion plug
more than 1.5 mm inward.
Apply Polaris 2W-50 Oil
Apply Moly Lube Grease
Side View
Initial:
35
4 ft. lbs (47.5 5.5 Nm)
in sequence. Finalize sequence
by tightening an additional 90
(1/4 turn)
  
  
Head Bolt Tighten
Sequence
22 ± 2 ft. lbs.
(30 ± 3 Nm)
1.5 mm
B
Apply Moly Lube grease to
valve tips.

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