Polaris GENERAL 2016 User Manual

9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
1.11
CHAPTER 8 — STEERING / SUSPENSION
PART DESCRIPTION
TORQUE
SPECIFICATION
Ball Joint Pinch Bolts
42 lb-ft (57 Nm)
Control Arm Fasteners
(Front)
42 lb-ft (57 Nm)
Control Arm Inner
Fasteners M12 (2016–
2018) (Rear)
40 lb-ft (54 Nm) + 90°
Control Arm Outer
Fasteners Outer (Rear)
40 lb-ft (54 Nm) + 180°
Control Arm Inner
Fasteners M10 (2019)
(Rear)
40 lb-ft (54 Nm)
Power Steering Unit
Cover Fasteners
7 lb-ft (10 Nm)
Power Steering Unit
Fasteners
30 lb-ft (41 Nm)
Power Steering Unit
Mount Fasteners
18 lb-ft (24 Nm)
Shock Mounting
Fasteners
20 lb-ft (27 Nm) + 90°
Stabilizer Bar Link
Fasteners (Front)
20 ft-lbs (27 Nm)
Stabilizer Bar Link
Fasteners (Rear)
42 lb-ft (57 Nm)
Stabilizer Bar Mount
Fasteners
42 lb-ft (57 Nm)
Steering Rack Fasteners 16 lb-ft (20 Nm)
Steering Shaft Pinch Bolt
(Upper)
30 lb-ft (41 Nm)
Steering Shaft to Power
Steering Pinch Bolt
(Lower)
30 lb-ft (41 Nm)
Steering Shaft to Rack
Pinch Bolt (Lower)
48 lb-ft (65 Nm)
Steering Tilt Assembly
Fasteners
40 lb-ft (54 Nm)
Steering Wheel Nut 65 lb-ft (88 Nm)
Tie Rod Jam Nut
15 lb-ft (20 Nm)
CHAPTER 9 — BRAKE SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
ABS Bracket Mount
(INTL)
22 lb-ft (30 Nm)
ABS Sensor Fastener
(INTL)
8 lb-ft (11 Nm)
ABS HECU Flare Fitting
(INTL)
15 lb-ft (20 Nm)
ABS HECU Mounting
Fasteners (INTL)
Step 1: Pre torque all
three fasteners to 1.8 lb-
ft (2 Nm)
Step 2: Torque all three
fasteners to 3 lb-ft (4
Nm)
Step 3: Torque all three
fasteners to 4 lb-ft (5.4
Nm)
ABS HECU M12 Banjo
Bolts (INTL)
30 lb-ft (41 Nm)
ABS Sensor Mount(INTL) 5 lb-ft (7 Nm)
Brake Disc Mounting
Bolts
18 lb-ft (24 Nm)
Brake Line Banjo Bolts
15 lb-ft (20 Nm)
Brake Pedal Shoulder
Bolt
13 lb-ft (18 Nm)
Brake Scraper Fasteners 9 lb-ft (12 Nm)
Caliper Bleeder Screw 4 lb-ft (5.4 Nm)
Caliper Mounting Bolts
(Front)
30 lb-ft (41 Nm)
Caliper Mounting Bolts
(Rear )
46 lb-ft (62 Nm)
Junction Block Fasteners
35 in-lbs (4 Nm)
Master Cylinder Mounting
Fasteners
22 lb-ft (30 Nm)
Parking Brake Caliper
Fasteners (INTL)
37 lb-ft (50 Nm)
GENERAL INFORMATION
1

Polaris GENERAL 2016 Specifications

General

Brand	Polaris
Model	GENERAL 2016
Category	Offroad Vehicle
Language	English