Polaris GENERAL 2016 User Manual

1.12
9929375 R02 - 2016-2019 GENERAL / GENERAL 4 Service Manual
© Copyright Polaris Industries Inc.
CHAPTER 9 — BRAKE SYSTEM
PART DESCRIPTION
TORQUE
SPECIFICATION
Parking Brake Disc
Mounting Bolt (INTL)
20 lb-ft (28 Nm)
Parking Brake Lever
Fasteners (INTL)
22 lb-ft (30 Nm)
CHAPTER 10 — BODY / FRAME
PART DESCRIPTION
TORQUE
SPECIFICATION
Audio System Fasteners 3.5 lb-ft (4.7 Nm)
Bracket, Suspension
Mount Fastener M8 x 1.25
x 55
18 ft-lbs (24 Nm)
Bumper Fasteners (Front) 30 lb-ft (41 Nm)
Cargo Box Fasteners 14 lb-ft (19 Nm)
Center Console Panel
Fasteners
3.5 lb-ft (4.7 Nm)
Center Lower Fender
Fasteners
3.5 lb-ft (4.7 Nm)
Close-off Panel Fasteners
(Front)
3.5 lb-ft (4.7 Nm)
Coolant Surge Tank
Fasteners
2 lb-ft (2.7 Nm)
Door Handle Trim
Fasteners
42 in-lbs (5 Nm)
Door Hinge Pivot Nuts
8 lb-ft (11 Nm)
Door Hinge Fasteners
27 lb-ft (37 Nm)
Door Striker 7 Lb-ft (10 Nm)
Door Striker Fasteners 7 lb-ft (10 Nm)
Fender Fasteners (Rear) 3.5 lb-ft (4.7 Nm)
Fender Fasteners (Front) 3.5 lb-ft (4.7 Nm)
Fender Flair Fastener
(Front)
3.5 lb-ft (4.7 Nm)
Floor Fasteners
3.5 lb-ft (4.7 Nm)
Frame, Top Fastener M8
x 1.25 x 55
22 ft-lbs (30 Nm)
Frame, Seat Base Rear
Fastener M10 x 1.5 x 55
30 ft-lbs (41 Nm)
Frame, Seat Base Rear
Fastener M8 x 1.25 x 55
10 ft-lbs (14 Nm)
CHAPTER 10 — BODY / FRAME
PART DESCRIPTION
TORQUE
SPECIFICATION
Frame, Seat Base Front
Fastener M10 x 1.5 x 25
30 ft-lbs (41 Nm)
Frame, Seat Base Front
Fastener M8 x 1.25 x 55
10 ft-lbs (14 Nm)
Front Cross Fasteners 40 lb-ft (54 Nm)
Intake Duct Hose Clamp 3 lb-ft (4 Nm)
Lower Close-off Panel
Fasteners (Rear)
3.5 lb-ft (4.7 Nm)
Main Dash Fasteners
3.5 lb-ft (4.7 Nm)
Main Frame Outside
Fastener M10 x 1.25 x 70
40 ft-lbs (54 Nm)
Main Frame Inside M10 x
1.25 x 55
40 ft-lbs (54 Nm)
Main Frame Outside M10
x 1.25 x 40
40 ft-lbs (54 Nm)
Outer Door Handle
Fasteners
18 in-lbs (5 Nm)
Outer Door Panel
Fasteners (Front)
42 in-lbs (5 Nm)
Outer Door Panel
Fasteners (Rear)
22 in-lbs (2.5 Nm)
Passenger Grab Handle
Fasteners
6 lb-ft (8 Nm)
Rear Door Hinge
Fasteners
17 lb-ft (23 Nm)
Rear Upper Close-off
Panel Fasteners (Rear)
3.5 lb-ft (4.7 Nm)
Rear View Mirror
Fasteners
5 lb-ft (7 Nm)
Rocker Panel Fasteners
3.5 lb-ft (4.7 Nm)
Roof Mounting Bracket
Fasteners
8 lb-ft (11 Nm)
ROPS Fasteners (Center) 40 lb-ft (54 Nm)
ROPS Fasteners (Rear) 40 lb-ft (54 Nm)
ROPS Fasteners (Side) 40 lb-ft (54 Nm)
Seat Base Frame M8
Fasteners (Front)
10 lb-ft (14 Nm)
Seat Base Frame M10
Fasteners (Front)
40 lb-ft (54 Nm)
Seat Belt Fasteners 40 lb-ft (54 Nm)
GENERAL INFORMATION

Polaris GENERAL 2016 Specifications

General

Brand	Polaris
Model	GENERAL 2016
Category	Offroad Vehicle
Language	English