3.38
ENGINE
CAM CHAIN, OIL PUMP, & TENSIONER
BLADE INSTALLATION
1. Install the cam chain over the drive sprocket.
2. Lubricate and install the oil pump geroters, aligning
the marks made during disassembly. Clean the marks
off the geroters.
3. Install the tensioner blade and tighten the mounting
bolt to specified torque.
4. Install a new O-ring on the stator plate.
5. Lubricate the stator plate seal and bushing with
engine oil and install the stator plate.
6. IMPORTANT! Be sure the sealed screw is placed in
the hole that aligns with the cam chain cavity or an oil
leak may result. If you are installing the old screw seal
it with Loctite 242 (blue) before installation.
7. Torque the screws to specification.
8. Install the flywheel key and flywheel.
Tensioner Blade Mounting Bolt Torque:
5-6.5 ft. lbs. (7-9 Nm)
Geroters
Stator Plate Screw Torque:
6.5-8.0 ft. lbs. (9-11 Nm)
Flywheel Nut:
67-81 ft. lbs. (90-110 Nm)
Recoil Drive Hub:
12-14 ft. lbs. (17-19 Nm)
This screw must be sealed
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