Polaris RZR 570 2015 Service Manual

3
9926813 R04 - 2013-2016 RZR 570 Service Manual
© Copyright Polaris Industries Inc.
3.35
HOLE
YEAR
VEHICLE DESCRIPTION
2016
ACE 900
5 2015-16 RANGER Diesel
i.e. For a 2015 RZR 900, use the holes marked
with a 4
NOTE
The Clutch Center Distance Tool is used for the center-
to-center distance only. Make sure that the tool is
laterally aligned well with the machine and not binding
on the shafts.
8. In sequence, torque the eight engine coupler bracket
fasteners to specification.
TORQUE
Rear Engine Coupler Fastener (In Sequence):
55 ft-lbs (75 Nm)
9. In a criss-cross pattern, torque the four front engine
mount fasteners to specification.
TORQUE
Front Engine Mount Fasteners:
40 ft-lbs (54 Nm)
10. Torque the two front center isolator bolts to
specification.
TORQUE
Isolator Center Bolt:
40 ft-lbs (54 Nm)
11. Remove the lifting straps and overhead or portable
engine hoist and remove the support previously
installed under the transmission case during the
engine removal process.
12. Reposition the head pipe assembly in the chassis
and install new muffler and head pipe seals. Install
the three head pipe bolts and torque to specification.
TORQUE
Exhaust Head Pipe Bolts:
18 ft-lb (25 Nm)
13. Install the two springs securing the muffler to the
head pipe.
14. Install the three coolant hoses onto the engine.
ENGINE / COOLING SYSTEM

Polaris RZR 570 2015 Specifications

General

Brand	Polaris
Model	RZR 570 2015
Category	Offroad Vehicle
Language	English