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Pulseroller ConveyLinx-IO - User Manual

Pulseroller ConveyLinx-IO
76 pages
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Version 1.1
October 2017
Publication ERSC-1008
ConveyLinx module firmware and functionality is protected by U.S. and international patents.
For complete patent information visit www.pulseroller.com/patents

Table of Contents

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Pulseroller ConveyLinx-IO Specifications

General IconGeneral
CategoryController
Voltage24V DC
IP RatingIP20
CommunicationEthernet
Communication ProtocolModbus TCP

Summary

Preface

Who Should Use This Manual?

Identifies intended users and prerequisite knowledge for the manual.

Purpose of This Manual

Outlines the manual's objectives, including identifying components and providing guidelines.

Not Included in This Manual

Clarifies what topics are not covered, such as power supply sizing recommendations.

Introduction to ConveyLinx

ConveyLinx Concept

Explains ConveyLinx as a series of interconnected modules for conveyor control and ZPA applications.

ConveyLinx-Ai2 Module Features

Lists key features of the ConveyLinx-Ai2 module, including built-in Ethernet switch and M8 ports.

ConveyLinx-Ai2 Module Hardware Overview

Hardware Connections

Left and Right Male I;O Ports

Describes the 4-pin M8 male receptacles used for I/O connections and their configuration options.

Left and Right Female I;O Ports

Details the standard M8 female receptacles for I/O connections and their pin configurations.

Ethernet Left and Ethernet Right Ports

Explains the RJ-45 Ethernet ports and the requirement for IP54-rated protective shrouds.

Power Connections

IP54 Installation

Covers the use of items (shrouds, covers) to maintain IP54 rating for power and Ethernet wiring.

Logic and Output Power

Explains the design for separate power connections for module logic and digital outputs.

Power Supply Common Grounding

Provides guidelines for connecting DC common terminals to ground and avoiding grounding loops.

Status Indicators

Communications

Details the LED states for Ethernet Link and Activity indicators and their meanings.

Network & Module Function

Explains the meanings of the Module Status LED states during operation and firmware updates.

Inputs

Describes the LED states for Left & Right IO LEDs indicating input status.

Outputs

Describes the LED states for Left & Right IO LEDs indicating output status.

Power

Details the LED states for the Power indicator, signifying power supply status.

Auto-Configuration

Installing EasyRoll Tool on Your PC

Guides on downloading, extracting, and installing the EasyRoll software for configuration.

ConveyLinx Ethernet Definition

Explains IP address format, Subnet, Node, and their significance in ConveyLinx networking.

Connecting Your PC to ConveyLinx Network

Describes how to physically connect a PC to the ConveyLinx network for configuration.

Auto-Configuration Procedure

Provides a step-by-step guide to initiate and perform the auto-configuration process.

Auto Configuration Results

Normal Results

Describes the expected outcomes after successful auto-configuration, including module reboot and LED status.

Trouble-Shooting Failed Auto-Configuration

Low Voltage Fault

Explains how low voltage conditions affect digital outputs and the module's recovery process.

Automatic Module Replacement

ConveyLinx Module Replacement Procedure Using EasyRoll

Outlines the steps for replacing a module using the EasyRoll software and its network features.

Module Replacement Using Replacement Button

Details the procedure for replacing a module using the physical replacement button on the module.

EasyRoll Software Configuration Tool

Introduction

Introduces EasyRoll as a PC application for configuring ConveyLinx systems and changing parameters.

Basic Features

Lists fundamental EasyRoll functions like graphical views, transparency configuration, and locating modules.

Advanced Features

Highlights advanced capabilities such as firmware upgrades, network discovery, and backup/restore.

Options for Configuring Your PCs IP Address

Method 1 - DHCP Service

Explains how to use the ConveyLinx built-in DHCP service to automatically assign a PC's IP address.

Manual IP Address Configuration Methods

Discusses manual PC IP configuration for larger or dedicated system setups.

Using EasyRoll to Locate Auto-Configuration Master

Describes how to use EasyRoll's network discovery to find the Auto-Configuration Master.

Starting EasyRoll Application

Guides on launching the EasyRoll application from the Windows start menu.

Method 2 - Change PC to Match Auto-Config Master

Details changing the PC's IP address to match the Auto-Configuration Master's subnet.

Method 3 - Change Auto-Config Master IP Address

Explains how to modify the Auto-Configuration Master's IP address for network adjustments.

EasyRoll Main Screen

Connecting to ConveyLinx

Guides on connecting to ConveyLinx, entering network IP and node range.

Node Navigation

Explains how to navigate through nodes using the main screen controls for data display.

Node Identification

Details using the 'Blink & Wink' feature to visually identify selected ConveyLinx modules.

ConveyLinx-IO Transparency Mode

Disabling Transparency Mode

Explains how to disable the transparency mode via the EasyRoll main screen checkbox.

ConveyLinx Advanced Dialog Features

Invoking the ConveyLinx Advanced Dialog

Details methods to open the Advanced Dialog for module configuration.

Upgrade Tab

Describes the utility for updating module firmware using provided upgrade files.

Connections Tab

Explains how to use the Connections utility to establish logical connections between modules.

Network Services

Details using Network Services to explore networks and set IP addresses for modules.

Connecting to a Remote PLC Controller

Network Architecture and Protocols

Describes network architecture, protocols (Modbus, EtherNet/IP, Profinet), and assembly concepts.

Assembly Instance Structures

Details Modbus assembly instance structure for PLC data exchange.

Ethernet I;P Assembly Instance Structure

Explains how ConveyLinx-IO is configured as a Generic Ethernet I/O device for Allen-Bradley PLCs.

Profinet IO Assembly Instance Structure

Outlines the requirements for connecting to Siemens PLCs using Profinet IO and GSDXML files.

ConveyLinx IO Configuration Data

Register Chart Legend

Explains notation for registers and configuration charts for PLC data exchange.

Configuration Assembly

Shows data sent to the PLC for module configuration, detailing input/output and polarity settings.

Input Assembly (ConveyLinx-IO →PLC)

Describes the input data structure, including bitwise values for port status and error conditions.

Output Assembly (PLC → ConveyLinx-IO)

Details the output data structure, specifying how to energize outputs and bit definitions.

Appendix A - Module Specifications

Module Dimensions

Provides detailed physical dimensions of the ConveyLinx-IO module in millimeters.

Mounting Dimensions

Displays the mounting footprint and dimensions for installing the module.

Environmental and Electrical

Lists operating voltage, temperature, humidity, and electrical specifications for the module.

Inputs

Specifies input characteristics like sensing type, current limits, and short circuit protection.

Outputs

Details output capabilities including output count, current limits, and protection.

Ethernet Specification

Lists Ethernet features, including ports, speed, duplex, and cable detection.

Supported Network Protocols

Lists the network protocols supported by the module, such as Modbus/TCP, EtherNet/IP, Profinet I/O.

Appendix B - Connecting to Rockwell Ethernet I;P PLC

Appendix C - Connecting to Siemens Profinet-IO PLC

Appendix D - Understanding IP Addresses and Subnets

IP Addressing and Subnet Basics

Explains IP address structure, subnetting, and their importance for ConveyLinx networking.

Configuration Example

Illustrates PC IP settings for communicating with multiple ConveyLinx subnets.

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