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Siemens simovert masterdrives

Siemens simovert masterdrives
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SIMOVERT MASTERDRIVES
Motion Control
Betriebsanleitung
Operating Instructions
Wechselrichter (DC-AC) Bauform Kompakt PLUS
Frequency Inverter (DC-AC) Compact PLUS Type
Ausgabe / Edition: AD Bestell-Nr. / Order No.: 6SE7087-6KP50

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Siemens simovert masterdrives Specifications

General IconGeneral
BrandSiemens
Modelsimovert masterdrives
CategoryDC Drives
LanguageEnglish

Summary

1 Definitions and Warnings

Qualified Personnel

Defines qualifications for personnel performing installation, operation, and maintenance.

DANGER Warning

Indicates death, severe personal injury, or substantial property damage if precautions are not taken.

WARNING Warning

Indicates death, severe personal injury, or property damage if precautions are not taken.

CAUTION Warning

Indicates minor personal injury or material damage if precautions are not taken.

NOTE Information

Provides important information about the product or documentation essential to highlight.

Hazardous Voltages Warning

Warns about hazardous voltages and severe injury/damage from non-observance.

Documentation Scope Note

Clarifies documentation scope and refers to local sales offices for more info.

ESD Protective Measures

Details electrostatic discharge (ESD) hazards and protective measures for electronic boards.

General Safety and Operating Instructions

Provides safety and operating instructions, covering general aspects, intended use, and installation.

1. General Safety

Covers general safety aspects for drive converters, including live parts.

2. Intended Use

Defines the intended use of drive converters in electrical installations and machinery.

3. Transport and Storage Safety

Provides safety instructions for transport, storage, and proper use of drive converters.

4. Installation Safety

Details safety requirements for installation and cooling of drive converters.

5. Electrical Connection Safety

Outlines safety measures for electrical connection, including national regulations.

6. Operation Safety

Provides safety guidelines for operation, monitoring, and protective devices.

7. Maintenance and Servicing Safety

Emphasizes following manufacturer's documentation for maintenance and servicing.

2 Description

Range of Application

Specifies the output range and application of the inverter.

3 First Start-up

Unpack and Check Units

Instructions for unpacking and checking the unit for damage and completeness.

Mount Unit and Install Optional Boards

Guides on mounting the unit and installing optional boards, considering EMC.

Form DC Link Capacitors

Explains the process of forming DC link capacitors if the unit was stored for over a year.

Connect Power Supply and Cables

Details connecting protective conductor, power cables, and 24V supply, noting EMC.

Connect Control, Communication, Encoder, Motor Cables

Instructions for connecting control, communication, encoder, and motor cables, with a caution.

Power Up Unit

Guides on powering up the unit after connections are made and checking initialization.

Parameter Reset to Factory Setting

Advises on resetting parameters to factory settings if status indicates issues after initialization.

Parameterize by Download or Modules

Describes parameterization via download or parameter modules.

Function Test

Emphasizes performing a function test after power-up, with safety warnings.

Further Start-up and Parameterization

Mentions continuing start-up and parameterization based on specific application needs.

4 Transport, Storage, and Unpacking

Transport Guidelines

Guidelines for avoiding vibrations and jolts during transport and reporting damage.

Storage Conditions

Specifies conditions for clean, dry storage rooms and permissible temperature ranges.

Storage Period Note

Notes that units stored for over a year require re-forming of DC link capacitors.

Unpacking Procedures

Describes unpacking, disposal of packaging, and checking for completeness and damage.

5 Installation

Installing the Units Safely

Emphasizes installation by qualified personnel and adherence to safety regulations.

Required Clearances

Specifies required clearances for adequate cooling air supply.

Installation Site Requirements

Details environmental conditions, dust, gases, and cooling air requirements for installation.

Minimum Clearances Diagram

Diagram showing minimum clearances required for cooling.

Mounting the Unit

Explains direct mounting to a surface using screws.

Dimension Drawings (up to 90 mm wide)

Dimension drawings for unit housings up to 90 mm wide.

Dimension Drawings (135180 mm wide)

Dimension drawings for unit housings 135 mm and 180 mm wide.

5.2 Installing Optional Boards

Guides on installing optional boards, requiring power disconnection and unit dismantling.

Disconnect Power Before Board Installation

Instructs to disconnect power before working on optional boards due to stored voltage.

Dismantle Unit for Board Access

Provides detailed steps for dismantling the unit to access optional boards.

Open Unit for Board Access

Describes how to open the unit's side wall to access slots.

Remove Slot Cover

Explains how to remove the cover of the selected slot on the front panel.

Install Optional Board

Guides on pushing and securing the optional board into its slot.

Reassemble and Mount Unit

Details steps for closing the unit, mounting it, reconnecting cables, and checking.

Designate Optional Board

Explains how to insert designation plates for installed optional boards.

5.2.2 Install Optional Boards (135180 mm wide)

Guides on installing optional boards for wider units, allowing power section to remain in place.

Open Unit for Board Access (Wider Units)

Details steps for opening the unit's front section to access optional boards.

Remove Slot Cover (Wider Units)

Explains how to remove the cover of the selected slot on the front panel.

Remove Optional Board

Describes how to remove an optional board.

Mount Optional Board (Wider Units)

Guides on inserting and securing the optional board into its slot.

Assemble Unit After Board Installation

Details steps for assembling the unit after board installation and reconnecting cables.

Connect Unit After Board Installation

Instructs to reconnect cables and check their position.

Designate Optional Board (Wider Units)

Explains how to insert designation plates for installed optional boards.

6 Installation in Conformance with EMC Regulations

Conductive Connection to Mounting Surface

Ensures conductive connection between converter housing and mounting surface for EMC.

Metal Cabinet Parts Connection

Connects metal cabinet parts to frame using grounding strips for good conductivity.

Grounding Strips for Cabinet Doors

Connects cabinet doors to frame with short grounding strips for EMC.

Shielded Cables for Converter-Motor

Uses shielded cables for converter-motor connection, grounded on both sides.

Shield Connection for Motor Supply Cable

Connects motor supply cable shield to converter and motor panel for EMC.

Shield Continuity for Motor Cable

Ensures motor cable shield is not interrupted by components for EMC.

Shielded Signal Cables

Shields all signal cables and separates them by signal groups for EMC.

Cable Routing for Power and Signal

Routes power and signal cables separately, providing partitions, for EMC.

Ground Reserve Cables

Grounds reserve cables at both ends for additional shielding effect.

Cable Layout for Signal Injection

Lays cables close to grounded plates to reduce undesired signal injection.

Eliminate Unnecessary Cable Lengths

Eliminates unnecessary cable lengths to reduce coupling capacitances and inductances.

Braided vs. Foil Shields

Recommends braided shields over foil shields for better EMC performance.

Contactor Coils EMC Protection

Connects contactor coils to overvoltage limiters for EMC when near the inverter.

7 Connecting-up

General Connection Safety Warning

Warns about high voltages and the need for qualified personnel and power disconnection.

Connection Overview (up to 90 mm wide)

Diagram showing connection overview for units up to 90 mm wide.

Connection Overview (135 mm wide)

Diagram showing connection overview for units 135 mm wide.

Connection Overview (180 mm wide)

Diagram showing connection overview for units 180 mm wide.

7.1 Power Connections

Details power connection requirements, including protective conductor.

Protective Conductor Connection

Explains protective conductor connection requirements based on VDE 0160 and mounting surface.

7.1.1 Power Connections (up to 90 mm wide)

Details power connections for units up to 90 mm wide, including DC link and motor.

DC Link Bus Module

Describes the DC link bus module and its terminals for supplying electrical energy.

Motor Connection (up to 90 mm wide)

Details the motor connection terminals and their cross-section requirements.

7.1.2 Power Connections (135180 mm wide)

Details power connections for units 135 mm and 180 mm wide, including DC link and motor.

DC Link Bus Module (135180 mm wide)

Describes the DC link bus module and its terminals for supplying electrical energy.

Motor Connection (135180 mm wide)

Details the motor connection terminals and their cross-section requirements.

7.2 Control Connections

Details control connection types: 24V supply, serial interface, terminal strip.

Standard Control Connections Overview

Lists the standard control connections provided: 24V supply, serial interface, terminal strip.

Standard Connections Diagram

Diagram showing an overview of the standard control connections.

X100: External 24 V Supply and USS Bus

Describes the 4-pole terminal strip for 24V supply and USS bus connection.

X101: Control Terminal Strip

Details the control terminal strip providing digital inputs/outputs, analog I/O, and 24V supply.

X103: Serial Interface

Describes the 9-pole SUB D socket for PC or OP1S serial interface connection.

X533: Safe OFF Option

Details the Safe OFF option, its function and associated safety warnings.

Safe OFF Option Warnings

Warns about hazardous voltage and lack of electrical isolation with Safe OFF option.

Safe OFF Option Note

Clarifies the Safe OFF option is not for quick stopping of running motors.

8 Parameterization

Parameter Examples

Provides examples of parameter naming, numbering, and values.

Preconditions for Parameter Changes

Lists preconditions for changing parameters, such as access grant and unit status.

8.1 Parameter Input via PMU

Explains parameter input using the PMU operator control panel and its keys.

PMU Parameterizing Unit Diagram

Diagram showing the PMU unit with its display and keys.

PMU Operator Control Elements

Details the function of each key on the PMU operator control panel.

PMU Toggle Key (P Key) Function

Explains how the toggle key is used to navigate parameter elements.

PMU Parameter Change Note

Notes that parameter changes are effective immediately and stored in EEPROM.

PMU Parameter Reset Example

Provides a step-by-step example of performing a parameter reset via the PMU.

8.2 Parameter Input via OP1 S

Explains parameter input using the OP1S operator control panel for parameterization.

OP1 S Order Numbers

Lists order numbers for the OP1S panel and its accessories.

OP1 S Parameter Settings Note

States that parameter settings for units connected to OP1S are in separate documentation.

OP1 S View Diagram

Diagram showing the OP1S operator control panel and its keys.

OP1 S Point-to-Point Connection Example

Diagram showing an example of OP1S connected point-to-point with a unit.

OP1 S Initial Parameterization Note

Notes that a point-to-point link can be adopted with OP1S for initial parameterization.

OP1 S Operator Control Elements

Details the function of each key on the OP1S operator control panel.

OP1 S Parameter Change Note

Notes that parameter changes made via OP1S are stored after pressing the toggle key.

OP1 S Parameter Reset Example

Shows steps for parameter reset using the OP1S operator control panel.

8.3 Parameter Reset to Factory Setting

Explains how to restore the unit to its initial factory state by resetting parameters.

Factory Reset Sequence Flowchart

Flowchart illustrating the sequence for resetting parameters to factory settings.

8.4 Parameterizing by Download

Explains using the OP1S for downloading parameter sets to units, preferred for service.

Downloading with OP1 S Procedure

Explains how to use the OP1S for downloading parameter sets to units.

OP1 S Download Function Example

Shows steps to select and activate the download function using OP1S.

OP1 S Confirm ID and Start Download

Shows steps to confirm ID and start the download procedure with OP1S.

Parameter Change Note Before Quick Parameterization

Recommends resetting to factory settings before quick parameterization if changes were made.

8.5 Parameterizing with Parameter Modules

Explains parameterizing using pre-defined modules for application-specific adjustment.

Start Quick Parameterization

Explains how to start quick parameterization after selecting modules.

Return to User Menu

Describes how to return to the user menu after parameterization.

Parameterizing with Modules Flowchart

Flowchart showing the sequence for parameterizing with parameter modules.

Function Diagram Modules Explanation

Explains function diagram modules for understanding parameterized functionality and terminal assignment.

Quick Parameterization Steps

Guides through steps for quick parameterization: menu, voltage, motor type, encoder, control.

Motor Lists Reference

Provides lists of motors (1FK6/1FT6 and 1PH7/1PL6/1PH4) with specifications.

9 Maintenance

General Maintenance Safety Warning

Warns about high voltages and the need for qualified personnel and safety precautions.

9.1 Replacing the Fan

Explains how to replace the fan for cooling the power section.

Fan Replacement (up to 90 mm wide)

Details fan removal and installation for units up to 90 mm wide.

Fan Replacement (135 mm wide)

Details fan removal and installation for units 135 mm wide.

Fan Connection Note

Reminds to connect fan leads correctly to ensure operation.

Fan Replacement (up to 180 mm wide)

Details fan replacement for units up to 180 mm wide, covering internal and unit fans.

Internal Fan Replacement

Steps for opening the unit and removing the internal fan.

Unit Fan Replacement

Steps for removing and replacing the unit fan.

Fan Lead Connection Note

Reminds to connect fan leads correctly to ensure operation.

10 Forming

Serial Number Interpretation

Explains how to interpret the serial number to determine the date of manufacture.

Forming Circuit Diagram

Circuit diagram for forming DC link capacitors.

Forming Circuit Components

Lists suggested components for building a forming circuit.

Forming Procedure Safety Warning

Warns about hazardous voltages and delay time before working on units.

Forming Procedure Steps

Outlines the procedure for forming DC link capacitors.

Forming Time Graph

Graph showing forming time based on converter idle time.

11 Technical Data

Compliance Directives and Standards

Lists relevant EC directives and corresponding standards for the product.

Product Approvals (UL, CSA)

Lists the UL and CSA approval numbers for the product.

Cooling Method

Specifies the cooling method used for the unit.

Permissible Operating Temperatures

Details permissible ambient and coolant temperatures during operation, storage, and transport.

Installation Altitude Limits

Specifies installation altitude limits and loadability considerations.

Permissible Humidity Rating

Details permissible relative humidity levels during operation and storage.

Environmental Conditions (DIN IEC 721-3-3)

Lists climate and chemically active substance classifications.

Pollution Degree Specification

Specifies the pollution degree according to IEC 664-1.

Overvoltage Category

Specifies the overvoltage category according to IEC 664-1.

Type of Protection

Specifies the type of protection according to EN 60529.

Protection Class

Specifies the protection class according to EN 536.

Shock-Hazard Protection

Specifies shock-hazard protection according to EN 60204-1.

Radio Interference Level (EMC)

Details radio interference level and suppression according to EN 61800-3.

Noise Immunity

Specifies industrial sector noise immunity.

Paint Specification

Specifies paint type for indoor use.

Mechanical Strength Specifications

Details vibration, shock, and drop resistance specifications.

Technical Data by Order Number (Part 1)

Provides technical data for various order numbers, including voltage, current, power, and losses.

Technical Data by Order Number (Part 2)

Provides technical data for various order numbers, including voltage, current, power, and losses.

Derating Curves Explanation

Explains derating curves related to altitude and coolant temperature.

Rating Plate Information

Explains the information found on the unit's rating plate.

Date of Manufacture Determination

Describes how to derive the date of manufacture from the serial number.

Option Codes Reference

Lists and explains various option codes for boards and features.

12 Faults and Alarms

General Fault Information

Outlines the information available for each fault message (number, value, list, time).

Specific Faults (F001-F011)

Details specific faults like contactor checkback, pre-charging, over/undervoltage, and overcurrent.

Specific Faults (F015-F026)

Details faults related to motor blocked, SAFE OFF, temperature, I2t, and UCE switches.

Specific Faults (F027-F044)

Details faults related to pulse resistor, measurement sensing, external faults, voltage off, EEPROM, DSP link, BICO manager.

Specific Faults (F045-F046)

Details faults related to optional board hardware and parameter coupling.

F051 Encoder Fault Details

Details fault F051 (Encoder fault), covering various causes and remedies.

Specific Faults (F053-F063)

Details faults related to parameter tasks, initialization, MLFB, PIN, and incorrect parameterization.

Specific Faults (F065-F078)

Details faults related to SCom, SCB/EB initialization, and analog input issues.

Specific Faults (F079-F087)

Details faults related to SCB telegram, TB/CB initialization, heartbeat counter, and SIMOLINK.

Specific Faults (F099-F123)

Details faults related to friction characteristic, motor ID, and technology board issues.

Technology Board Faults (F124-F136)

Covers technology board faults F124 to F136.

Technology Board Faults (F137-F144)

Covers technology board faults F137 to F144.

Function Block Faults (F148-F150)

Details faults related to Function blocks 1, 2, and 3.

Function Block Fault F151

Details fault F151 for Function block 4.

ParaLink and EEPROM Faults

Details faults F244 (ParaLink) and F255 (EEPROM).

12.2 Alarms

Explains how alarms are displayed and managed, and lists common alarms.

General Alarm Information

Explains how alarms are displayed and managed.

Specific Alarms (A001-A017)

Details alarms for time slot overflow, SIMOLINK, synchronization, temperature, external alarms, and SAFE OFF.

Specific Alarms (A018-A033)

Details alarms for encoder issues, inverter/motor temperature, I2t, and overspeed.

Specific Alarms (A034-A063)

Details alarms for deviation, brake checkback, motor stall, slaves, baud rates, and TB parameters.

Specific Alarms (A064-A083)

Details alarms for function blocks, friction char, CB alarms, and measurement deviations.

Specific Alarms (A084-A110)

Details various CB and TB alarms, including those related to DP master communication and heartbeat.

Specific Alarms (A111-A123)

Details various TB alarms for non-Compact PLUS units.

Specific Alarms (A124-A154)

Details various TB and axis-related alarms including overtravel, missing data, and axis assignment.

Specific Alarms (A155-A169)

Details alarms related to slave axis modes, MDI operations, setup speed, and reference approach.

Specific Alarms (A170-A181)

Details alarms related to NC block programming, program numbers, block search, and subprogram numbers.

Specific Alarms (A183-A191)

Details alarms related to block search, digital input programming, and actuation.

Specific Alarms (A195-A201)

Details alarms related to overtravel, position/velocity programming, and axis specification.

Specific Alarms (A202-A205)

Details alarms related to axis identification, G-function validity, and axis programming.

Specific Alarms (A206-A211)

Details alarms related to G-function validity, D-numbers, axis interpolation, and path conditions.

Specific Alarms (A212-A215)

Details alarms related to special function/axis combinations, D-numbers, and acceleration behavior.

Specific Alarms (A216-A219)

Details alarms related to block transitions, axis programming, path conditions, and dimensions.

Specific Alarms (A220-A224)

Details alarms related to zero offset, tool offset, subprogram numbers, and nesting depth.

Specific Alarms (A225, A227-A228)

Details alarms related to collision monitoring, overtravel violation, and table assignments.

Specific Alarms (A241-A243)

Details alarms related to table validity (Table 1, Table 2).

Specific Alarms (A244-A249)

Details alarms related to travel table validity (Tables 3-8).

12.3 Fatal errors (FF)

Lists fatal hardware or software errors preventing normal operation, requiring software reboot.

Fatal Error FF01: Time Slot Overflow

Details fatal error FF01 (Time slot overflow).

Fatal Error FF03: Access Fault Optional Board

Details fatal error FF03 (Access fault on optional board).

Fatal Error FF04: RAM Test Fault

Details fatal error FF04 (RAM test fault).

Fatal Error FF05: EPROM Test Fault

Details fatal error FF05 (EPROM test fault).

Fatal Error FF06: Stack Overflow

Details fatal error FF06 (Stack overflow).

Fatal Error FF10: Firmware Version Conflict (Compact PLUS)

Details fatal error FF10 (Firmware version conflict) for Compact PLUS.

Fatal Error FF13: Wrong Firmware Version

Details fatal error FF13 (Firmware version conflict).

Fatal Error FF14: Unexpected Fatal Error

Details fatal error FF14 (Unexpected fatal error during processing).

Fatal Error FF15: CSTACKOVERFLOW

Details fatal error FF15 (Stack overflow).

13 Environmental Friendliness

Environmental Aspects During Development

Discusses component reduction and energy saving during development.

Plastic Components Used

Lists plastic components used in the unit and their types.

Environmental Aspects During Production

Mentions use of recyclable packaging and elimination of surface finishes.

Environmental Aspects for Disposal

Provides information on dismantling, recycling, and disposal of the unit.

14 Certificates

Conformance Confirmation

Confirms conformance with EN 60204 and German safety regulations (VBG 4).

Safety Rules for Electric Shock Protection

Lists safety rules for protection against electric shock.

Test Certificate Details

Details the test scope performed on the equipment according to standards.

Factory Certificate: Electromagnetic Compatibility

Factory certificate confirming conformance with EMC directives and standards.

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