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SINAMICS G120D Series
Siemens SINAMICS G120D Series User Manual
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Table of Contents
Default Chapter
5
Changes in this Manual
5
Table of Contents
7
1 Fundamental Safety Instructions
13
General Safety Instructions
13
Safety Instructions for Electromagnetic Fields (EMF)
17
Handling Electrostatic Sensitive Devices (ESD)
17
Industrial Security
18
Residual Risks of Power Drive Systems
19
2 Introduction
21
About the Manual
21
Guide through this Manual
22
3 Description
23
SINAMICS G120D CU240D-2 Inverter
23
Commissioning Tools
25
Motor Series that Are Supported
27
4 Installation
29
Mechanical Installation
29
Electrical Installation
32
Permissible Line Supplies
32
Basic EMC Rules
33
Overview of the Interfaces
34
Feeder Protection of Individual Inverters
35
Feeder Protection of Multiple Inverters
37
24-V Power Supply with Multiple Inverters
39
Connections and Cables
40
Star-Delta Motor Connection
48
Connecting the Motor Holding Brake
49
Factory Settings of the Inputs and Outputs
50
Default Settings of Inputs and Outputs
51
Connecting the PROFINET Interface
60
Grounding Converter and Motor
60
Connections and Interference Suppression
62
Equipotential Bonding
62
5 Commissioning
65
Commissioning Guidelines
65
Preparing for Commissioning
66
Inverter Factory Setting
66
Selecting the Control Mode
68
Defining Additional Requirements for the Application
69
Basic Commissioning with IOP
70
Basic Commissioning Using a PC
74
Creating a Project
75
Transfer Inverters Connected Via USB into the Project
75
Go Online and Start the Configuration Wizards
78
Carry-Out Basic Commissioning
79
Adapting the Encoder Data
81
Identifying Motor Data
82
Restoring the Factory Setting
85
Resetting the Safety Functions to the Factory Setting
86
Restore the Settings to the Factory Settings (Without Safety Functions)
89
6 Adapt Fieldbus Configuration
91
Fieldbus Versions of the Control Unit
91
Profidrive Profile for PROFIBUS and PROFINET
92
Cyclic Communication
92
Control and Status Word 1
94
Control and Status Word 3
97
Extend Telegrams and Change Signal Interconnection
99
Data Structure of the Parameter Channel
100
Slave-To-Slave Communication
105
Acyclically Reading and Writing Inverter Parameters
105
Communication Via PROFINET
106
What Do You Need for Communication Via PROFINET
107
Integrating Inverters into PROFINET
108
Configuring Communication to the Control
108
Installing GSDML
109
Select Telegram
110
Activating Diagnostics Via the Control
110
Communication Via PROFIBUS
111
What Do You Need for Communication Via PROFIBUS
111
Integrating the Inverter in PROFIBUS
111
Configuring the Communication Using SIMATIC S7 Control
112
Setting the Address
112
7 Advanced Commissioning
115
Overview of the Converter Functions
115
Inverter Control
117
Adapt Inputs and Outputs
117
Digital Inputs
117
Fail-Safe Digital Input
119
Digital Outputs
121
Analog Inputs
122
Switching the Motor on and off
124
Running the Motor in Jog Mode (JOG Function)
125
Switching over the Inverter Control (Command Data Set)
127
Setpoints
129
Overview
129
Analog Input as Setpoint Source
130
Specifying the Setpoint Via the Fieldbus
130
Motorized Potentiometer as Setpoint Source
131
Fixed Speed as Setpoint Source
133
Setpoint Calculation
136
Overview of Setpoint Processing
136
Invert Setpoint
137
Inhibit Direction of Rotation
138
Skip Frequency Bands and Minimum Speed
139
Speed Limitation
140
Ramp-Function Generator
141
Motor Control
146
V/F Control
146
Characteristics of U/F Control
147
Selecting the U/F Characteristic
148
Optimizing Motor Starting
149
Vector Control with Speed Controller
151
Checking the Encoder Signal
152
Select Motor Control
153
Optimizing the Speed Controller
153
Advanced Settings
156
Friction Characteristic
157
Moment of Inertia Estimator
159
Pole Position Identification
164
Torque Control
165
Protection Functions
167
Inverter Temperature Monitoring
167
Motor Temperature Monitoring Using a Temperature Sensor
170
Protecting the Motor by Calculating the Motor Temperature
172
Overcurrent Protection
174
Application-Specific Functions
175
Functions that Match the Application
175
Unit Changeover
176
Changing over the Motor Standard
177
Changing over the Unit System
178
Changing over Process Variables for the Technology Controller
178
Switching Units with STARTER
179
Electrically Braking the Motor
180
DC Braking
180
Braking with Regenerative Feedback to the Line
183
Motor Holding Brake
184
PID Technology Controller
188
Overview
188
Setting the Controller
189
Optimizing the Controller
192
System Protection
193
No-Load Monitoring, Blocking Protection, Stall Protection
194
Load Monitoring
195
Free Function Blocks
200
Overview
200
Further Information
200
Safe Torque off (STO) Safety Function
201
Function Description
201
Prerequisite for STO Use
203
Commissioning STO
203
Commissioning Tools
203
Protection of the Settings from Unauthorized Changes
204
Configuring Safety Functions
204
Interconnecting the "STO Active" Signal
205
Setting the Filter for Safety-Related Inputs
206
Setting the Forced Checking Procedure (Test Stop)
209
Activate Settings and Check Digital Inputs
210
Acceptance - Completion of Commissioning
214
Switchover between Different Settings
217
8 Backing up Data and Series Commissioning
219
Saving Settings on a Memory Card
220
Saving Settings to the Memory Card
221
Transferring the Settings from the Memory Card
222
Safely Remove the Memory Card
222
Backing up and Transferring Settings Using STARTER
225
Saving Settings and Transferring Them Using an Operator Panel
229
Other Ways to Back up Settings
230
Write and Know-How Protection
231
Write Protection
231
Know-How Protection
232
Settings for Know-How Protection
234
Generating an Exception List for Know-How Protection
236
9 Corrective Maintenance
237
Replacing Inverter Components
237
Spare Parts - External Fan
237
Overview of Replacing Converter Components
238
Replacing a Control Unit with Enabled Safety Function
239
Replacing the Control Unit Without the Safety Functions Enabled
243
Replacing the Control Unit Without Data Backup
246
Replacing a Control Unit with Active Know-How Protection
247
Replacing a Power Module with Enabled Safety Function
249
Replacing a Power Module Without the Safety Function Being Enabled
250
Firmware Upgrade and Downgrade
251
Upgrading Firmware
252
Firmware Downgrade
254
Correcting a Failed Firmware Upgrade or Downgrade
256
Reduced Acceptance after Component Replacement and Firmware Change
257
If the Converter no Longer Responds
258
10 Alarms, Faults and System Messages
261
Alarms
261
Faults
265
Status LED Overview
270
Identification & Maintenance Data (I&M)
272
System Runtime
273
List of Alarms and Faults
274
11 Technical Data
281
Performance Ratings Control Unit
281
Performance Ratings Power Module
283
SINAMICS G120D Specifications
285
Data Regarding the Power Loss in Partial Load Operation
285
Ambient Operating Conditions
286
Current Derating - Depending on the Installation Altitude
287
Pulse Frequency and Current Reduction
288
Standards (PM250D)
289
Electromagnetic Compatibility
290
Appendix
293
New and Extended Functions
293
Parameter
298
The Device Trace in STARTER
301
Interconnecting Signals in the Inverter
304
Fundamentals
304
Example
306
Connecting the Safety-Related Input
308
Setting a Non Standard HTL Encoder
309
Acceptance Tests for the Safety Functions
310
Recommended Acceptance Test
310
Machine Documentation
313
Log of the Settings for the Basic Functions, Firmware V4.4
315
Manuals and Technical Support
316
Manuals for Your Converter
316
Configuring Support
317
Product Support
317
Mistakes and Improvements
318
Index
319
4
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Siemens SINAMICS G120D Series Specifications
General
Brand
Siemens
Model
SINAMICS G120D Series
Category
Media Converter
Language
English
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