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SIPROCESS GA700
Siemens SIPROCESS GA700 Operating Instructions
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Maintenance and servicing
11.10î™ Eliminating faults and err
ors
Wall-mount
ed device
156
Operating Instructions, 07/2023, A5E31930403-AB
155
157
Table of Contents
Table of Contents
3
Introduction
9
Purpose of this Document
9
History
9
Purpose
10
Field of Application
10
Proper Use
11
Qualified Personnel
11
Checking Delivery
12
Transportation and Storage
12
Warranty Conditions
13
Safety Instructions
15
Requirements for Safe Use
15
Laws and Directives
15
Conformity with European Directives
16
Basic Safety Instructions
16
Disclaimer
16
General Information
19
KC Safety Note - Information for Korea Only
19
Requirements for Special Applications
19
Automatic Reset
19
Measuring High Oxygen Concentrations
20
Description
21
Overview
21
Structure of the Wall Enclosure
22
Device/Module Identification
23
Nameplate Layout
23
Design of Module Nameplate
24
Date of Manufacture
24
Oxymat 7
26
Module Structure, Standard Version
26
Module Structure, High-Temperature Version
27
Principle of Operation of OXYMAT 7
29
Reference Gas Monitoring
31
Ultramat 7
32
Module Structure, Standard Version
32
Module Structure, High-Temperature Version
33
How the ULTRAMAT 7 Works
35
Reference Gas Monitoring
36
Calomat 7
37
Module Design
37
How the CALOMAT 7 Works
38
Option Modules
38
Combined Operation
41
Slots for Analyzer Modules
41
Operating Modes
42
Setting Note
42
Serial/Parallel Operation
42
Pressure Operation/Suction Operation
42
Changing the Operating Mode
43
Structure of the Gas Connections
43
Application Planning
47
General Safety Instructions
47
Notes on Applications Planning
48
Operation with at Least One OXYMAT 7
48
Operation with at Least One ULTRAMAT 7
49
Operation with at Least One CALOMAT 7
49
Operation with Different Analyzer Modules
50
Retrofitting Sample Gas Restrictors
51
Enclosure Purging
52
Sample Gas Disposal
53
Plug & Measure Permitted Activities
53
General Information
53
Notes on Configuration Change
54
Case Differentiations
55
Installing the Device
59
General Safety Instructions for Installation
59
Installation Instructions
61
Installing the Wall-Mounted Device
63
Installing / Removing and Connecting Analyzer and Option Modules
65
General Safety Instructions for Configuration Change
65
Wall Housing Tool
66
Cables
66
Installing Analyzer Modules, Standard Version
68
Installing OXYMAT 7, High-Temperature Version
70
Installing ULTRAMAT 7, High-Temperature Version
72
Connecting Analyzer Modules
73
Wiring OXYMAT 7
73
Connecting the ULTRAMAT 7
74
Connecting CALOMAT 7
75
Removing Analyzer Modules, Standard Version
76
Removing OXYMAT 7, High-Temperature Version
78
Removing ULTRAMAT 7, High-Temperature Version
80
Installing Option Modules
81
Mounting Locations of Option Modules
81
Installing Option Modules
83
Installing "Options" Terminal Block
85
Wiring Option Modules
88
Connecting the Device
91
Gas Connections
91
General Safety Instructions on Gas Connection
91
Connection Information
92
Installing/Removing the Sample Gas Restrictor
94
Gas Connections at the Device
95
Oxymat 7
95
Ultramat 7
97
Calomat 7
100
Purging Gas Connections
101
Connecting Gas
102
Device with Analyzer Modules, Standard Version
102
Device with One OXYMAT 7 Analyzer Module, High-Temperature Version
102
Device with One ULTRAMAT 7 Analyzer Module, High-Temperature Version
103
Electrical Connections
104
General Safety Instructions for Electrical Connections
104
Connection Information
105
Requirements for Electrical Connection
106
Connecting Signal Cables
107
Overview Conduit Connectors
109
Electrical Connections with Conduits
110
Connecting the Ethernet Cable
111
Connecting the Power Supply
113
Electrical Connections and Terminal Assignment
114
Spark Suppression: this Example
118
Commissioning
121
General Safety Instructions for Commissioning
121
General Information on Commissioning
123
Gas Preparation
126
OXYMAT 7 / ULTRAMAT 7: Introduction of Reference Gas
127
Selection of the Reference Gas
127
Oxymat 7
127
Ultramat 7
128
Requirements for Reference Gas from the Gas Cylinder
128
Introducing Reference Gas
128
Check the Reference Gas Flow
129
Reference Gas Monitoring with Pressure Switch
129
Zero Point Error
130
Oxymat 7
133
Calomat 7
133
Checking Gas Paths for Leaks
133
General Information on Leaks
133
Recommended Test Setup for Analyzer Modules in Standard Version
134
Recommended Test Setup for the OXYMAT 7, High-Temperature Version
135
Recommended Test Setup for the ULTRAMAT 7, High-Temperature Version
136
Checking OXYMAT 7 for Leaks
137
Checking ULTRAMAT 7 for Leaks
138
Checking CALOMAT 7 for Leaks
139
Requirements for Startup
139
Commissioning the Device
140
Operation
141
Maintenance and Servicing
143
General Safety Information for Service and Maintenance
143
General Information on Maintenance
145
Cleaning the Device
145
Maintaining Analyzers
145
Replacing Seals
146
Replacing the Basic Device
148
Replacing the Processing Module
149
Replacing Option Modules
152
Replacing the Cable Gland Set
153
Eliminating Faults and Errors
154
Decommissioning, Dismantling and Disposal
157
Safety Instructions for Decommissioning
157
Decommissioning the Device
158
Dismantling the Device
159
Disposing of the Device
159
Information on Recycling
159
Technical Specifications
161
Determining the Technical Specifications
161
Technical Specifications of the Wall Housing
161
Technical Specifications of Analyzer Modules
163
OXYMAT 7 Technical Specifications
163
Technical Data ULTRAMAT 7
167
CALOMAT 7 Technical Specifications
171
Dimension Drawings
175
Appendix
177
Conformity with European Directives
177
Certificate
178
Abbreviations
178
References
179
Spare Parts/Accessories
182
Notes
182
Spare Parts Wall-Mounted Device
183
Spare Parts OXYMAT 7
184
Spare Parts ULTRAMAT 7
187
Spare Parts CALOMAT 7
194
Technical Support
194
Return Procedure
195
Index
197
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Siemens SIPROCESS GA700 Specifications
General
Brand
Siemens
Model
SIPROCESS GA700
Category
Measuring Instruments
Language
English
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