Home
Skyjack
Scissor Lifts
SJ3219
Page 2
Skyjack SJ3219 - Page 2
155 pages
Manual
Save Page as PDF
To Next Page
To Next Page
To Previous Page
To Previous Page
Loading...
This manual is for MEWP
s with serial numbers:
SJ3215 and S
J3219:
A/B100 000 001 to A/B100 999 999
Pl
ease r
efer t
o the website (
www.skyjack.c
om
) for
cont
act information, other serial number
s, the most
r
ec
ent technical manuals, and USB softwar
e.
1
3
Table of Contents
Main Page
Table of Contents
5
Section 1 - Scheduled Maintenance
9
Read and Heed
9
Mobile Elevating Work Platform (MEWP) Definition
9
Purpose of Equipment
9
Use of Equipment
9
Service Policy and Warranty
9
Ownership of MEWP
9
Optional Equipment
9
Maintenance and Inspection Schedule
10
Owner's Annual Inspection Record
10
Replacement Parts
10
Maintenance and Service Safety Tips
10
Hydraulic System & Component Maintenance and Repair
11
Maintenance Hints
12
About this Section
13
Maintenance Instructions
13
Owner's Annual Inspection Record
14
Frequent/Periodic/Annual/Pre-Delivery Inspection Checklist
15
General Inspections
16
Service Bulletins (B)
16
Annual Inspections (B)
16
Labels (B)
16
Pothole Protection Limit Switches(B)
16
Base Inspection
17
Scissors Inspection
22
Platform Inspection
26
Function Tests
27
Section 2 - Maintenance Tables and Diagrams
29
Standard Hose Numbering System
29
Torque Specifications for Fasteners (US)
31
Torque Specifications for Fasteners (Metric)
32
Torque Specifications for Hydraulic Couplings & Hoses
33
Specifications & Features - ANSI/CSA
34
Specifications & Features - CE
35
Specifications & Features - as
36
Specifications & Features - KC
37
Maximum Platform Capacities (Evenly Distributed)
38
Floor Loading Pressure
39
Torque Specifications
40
Section 3 - System Component Identification and Schematics
41
Electrical Symbol Chart
42
Hydraulic Symbol Chart
43
Wire Number and Color Code
44
Hydraulic Parts List
45
Electrical Parts List
46
Platform Control Box Wiring
48
Platform Control Box Wiring - SGLE
49
Base to Platform Control Cable
50
Base Control Wiring
51
Emergency Lowering Switch Wiring
52
Pothole Limit Switch Wiring
53
Holding Valve and Pressure Transducer Harnesses
54
Battery Management System Harness
55
Anti-Overrising Limit Switch Wiring (KC Only)
56
Anti-Overrising Limit Switch Harness (KC Only)
57
Free-Wheeling Manifold MB2
58
Brake Manifold MB4 (CE, as & KC)
58
Lift Cylinder Manifold MB3
59
Major Component Identification
61
Main Manifold MB1
62
Hydraulic Schematics - SJ3215 ANSI/CSA
63
Hydraulic Schematics - SJ3215 CE, as & KC
64
Hydraulic Schematics - SJ3219 ANSI/CSA
65
Hydraulic Schematics - SJ3219 CE
66
Hydraulic Schematics - SJ3219 as & KC
67
Elevate Telematics Harness
68
Electrical Schematic - ANSI/CSA
69
Electrical Schematic - CE
70
Electrical Schematic - as
71
Electrical Schematic - KC
72
Section 4 - Troubleshooting Information
76
Introduction
76
Electrical System
77
All Controls Inoperative
77
All Controls Except for down Function Inoperative
79
All Controls Inoperative from Base Control Console
80
No up Function from Base Control Console
81
No down Function from Base Control Console
82
No Emergency down Function from Base Control Console
83
All Controls Inoperative from Platform Control Console
84
No up Function from Platform Controls (ANSI/CSA, CE, and AS)
87
No up Function from Platform Controls (KC)
88
10 No down Function from Platform Controls
90
11 Right Steer Inoperative
91
12 Left Steer Inoperative
91
13 Forward Drive Function Inoperative
92
14 Reverse Drive Function Inoperative
93
15 No Drive or Steer When Platform Elevated
95
16 Pressure Transducer PT1 Inoperative
95
17 Angle Transducer AT1 Inoperative
96
Hydraulic System
97
All Functions Inoperative
97
All System Sluggish
97
Platform Drifts down
97
Platform Lifts Slowly
97
Platform Does Not Lift
97
Platform will Not Lower
98
Platform Drives Slow
98
Platform will Not Drive in Forward or Reverse
98
Brake(S) will Not Release (Pin Brakes)
98
10 Brake(S) will Not Release (Wet Brakes)
98
11 MEWP will Not Hold on a Grade (Wet Brakes)
99
12 Platform Does Not Steer
99
Section 5 - Procedures
100
General
100
Safety and Workmanship
100
Platform
101
Single Axis Joystick
101
Gate Spring Hinge Adjustment
102
Railing Maintenance and Repair
102
Base
104
System Relief Pressure Adjustment
104
Pothole Compression Rod Replacement
105
Pothole Limit Switches (LS1 & LS2) Replacement and Adjustment
105
Pothole Bar Replacement/Removal for Servicing
107
Tightening and Torque Recommendations for Hydraulic Couplings and Hoses
109
Integrated Hub Wheel Removal and Installation
112
Battery Maintenance
115
Charger Maintenance
115
Skycoded Module
123
Skycoded Control Module (CM1)
123
Calibration and Diagnostic Tool Key Functions
125
Diagnostics, Help Messages and Flash Codes
140
Override Mode Procedure
147
Initial Set-Up and Change Defaults Procedure
148
Access Levels Procedure
149
Calibrate Level Procedure
149
Calibrate Load Procedure
150
Language Setting Procedure
151
10 Callibration Fault Codes
153
Related product manuals
Skyjack SJ3220
177 pages
Skyjack SJM 3015
49 pages
Skyjack SJ6826RT
177 pages
Skyjack SJ7127 RT
94 pages
Skyjack SJ9664 RT
122 pages
Skyjack SJ9253 RT
120 pages
Skyjack SJ9250 RT
94 pages
Skyjack SJ8831 RT
94 pages
Skyjack SJ 6826RT
90 pages
Skyjack SJ7135 RT
94 pages
Skyjack SJ6832 RT
110 pages
Skyjack SJ6832 RTE
112 pages
To Next Page
Loading...
