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R 07-25
Still R 07-25 User Manual
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7
Technical
data
Technical
data
-
long
wheelbase
tow
tracto
r
NOTE
The
permissible
haul
per
hour
is
the
total
distance
travelled,
including
the
return
journ
ey
and
any
downhill
gradients.
NOTE
Only
braked
trailers
are
permitted
for
loads
ex-
ceeding
9
t
and
whe
n
travelling
on
downward
slopes.
224
172780
EN
-
06/2017
233
235
Table of Contents
Default Chapter
5
Table of Contents
5
1 Foreword
11
Your Industrial Truck
12
General
12
CE Labelling
12
Information about the Documentation
13
Scope of the Documentation
13
Information Symbols Used
15
Issue Date and Topicality
16
Copyright and Trademark Rights
16
Explanation of the Cross-References
16
Environmental Considerations
16
Packaging
16
Disposing of Components and Batteries
17
2 Introduction
19
Use of the Truck
20
Intended Purpose
20
Inadmissible Use
21
Parking in Temperatures below -10°C
21
Place of Use
21
Residual Risk
22
Residual Dangers, Residual Risks
22
Danger to Employees
23
Overview of Hazards and Countermeasures
24
Special Risks Associated with Using the Truck and Attachments
27
3 Safety
29
Definition of Responsible Persons
30
Driver
30
Operating Company
31
Specialist
31
Basic Principles for Safe Operation
32
Tyres
32
Non-Original Parts
33
Gas Spring and Accumulator
33
Drivers with Medical Devices
34
Modifications and Retrofitting
34
Insurance Cover on Company Premises
35
Damage, Defects and Misuse of Safety Systems
36
Safety Tests
36
Periodic Safety Inspection of the Industrial Truck
36
Insulation Testing
37
Safety Regulations for Handling Consumables
38
Permissible Consumables
38
Battery
38
Oils
40
Lubricants
41
Hydraulic Fluid
41
Substances that Are Damaging to Health
42
Disposal of Consumables
43
Emissions
43
4 Overviews
45
Your Truck
46
Information
46
Truck Variants
49
Truck View
50
Platform Version
50
Tow Tractor Version
51
Operating and Display Elements
52
View of the Driver's Compartment
52
Display Unit
53
Switch Panel
54
Labelling Points
55
Data Plates and Adhesive Labels
55
Identification Plate
56
Equipment
57
Standard Equipment and Variants
57
5 Operation
59
Checks and Tasks to be Carried out Prior to Commissioning
60
Visual Inspections
60
Before Beginning Your Shift
62
Checking Tyre Pressures
63
Adjusting the Steering Column
63
Checking the Condition of the Wheels and Tyres
64
Adjusting the MSG 65/MSG 75 Driver's Seat
64
Top up the Screen Wash Reservoir
68
Commissioning
69
Connecting the Battery
69
Switching on the Truck with the Key Switch
69
Switching on the Truck with the Driver Code
70
Checking the Operating Devices and Their Function
71
Checking the Battery Charge Status
72
Checking the Emergency off Switch
72
Checking the Foot Brake
73
Checking the Parking Brake
73
Checking the Electric Brake
75
Checking the Interlock Switch
76
Fastening and Releasing the Seat Belt (Variant)
77
Checking the Manual Tow Coupling (Variant)
78
Checking the Automatic Tow Coupling (Variant)
79
Checking the Remotely Unlockable Tow Coupling (Variant)
80
Drive Mode
80
Roadways
80
Safety Guidelines
81
Switching on the Truck with the Key Switch
83
Stopping the Truck with the Service Brake
84
Switching on the Truck with the Driver Code
85
Operating the Horn
86
Running the Truck in
87
Selecting the Drive Programme
87
Starting Drive Mode
88
Accelerating the Truck
89
Applying the Parking Brake
89
Driving the Truck in Reverse
90
Parking and Switching off the Truck
91
Battery
92
Providing Access to Maintenance Points
92
Battery Cables
100
Charging the Battery
101
Changing the Battery Using a Crane
103
Transporting and Setting down the Battery
105
Charging the Battery with the Side Battery Connector
105
Equalising Charge to Prevent a Deep Discharge of the Battery
108
Replacing the Battery Using a Hand Pallet Truck (Variant for Platform Tractors)
110
Lighting
112
Switching the Road Lights on and off
112
Switching the Direction Indicators on and off
113
Turning the Hazard Warning System on and off
114
Switching the Interior Illumination on and off
115
Switching the Fog Lamp (Variant) on and off
115
Switching the Rotating Beacon (Variant) on and off
116
Switching the Working Spotlights (Variant) on and off
116
STILL Safetylight (Variant)
117
Display Unit
117
Warning Indicator
117
Speedometer Indicator
118
Overheating Indicator
118
Hour Meter
119
Slow Speed Indicator
119
Distance Indicator
120
Drive Direction Indicator
120
Parking Brake Indicator
121
Display Plain Text Messages
121
Hydraulic Oil Warning Indicator
122
Battery Discharge Indicator
122
Warning Indicator for the Interlock
123
Display Unit Screen
123
Warning Display for Brake Fluid
124
Maximum Speed Warning Indicator
124
Trailer and Load
125
Towing Guidelines
125
Loading a Platform
126
Loading Trailers
126
Towing Trailers
127
Operating the Manual Coupling
128
Actuating Reverse Inching (Variant)
131
Opening and Closing the Side Panel
132
Operating the Automatic Coupling
138
Operating the Remotely Unlockable Coupling
140
Auxiliary Equipment
142
Driver Code Keypad
142
Switching the Heating System on and off
143
Logging the Driver Code in and out
144
Fleetmanager - Logging in and Logging off
148
Switching the Seat Heater (Variant) on and off
149
Switching the Diesel Auxiliary-Heating System (Variant) on and off
149
Switching the Rear Window Wiper/Washer on and off
153
Switching the Front Windscreen Wiper/Washer on and off
153
Special Operating Situations
155
Securing the Truck for Transportation
155
Towing the Truck
157
Crane Loading the Truck
160
Decommissioning
162
Taking the Truck out of Operation
162
Decommissioning the Truck
162
6 Maintenance
163
Safety Regulations for Maintenance
164
Personnel Qualifications
164
Safety Guidelines
165
Set Values
166
Safety Devices
166
Working on the Electrical Equipment
166
Working on the Hydraulic Equipment
167
Working in Potentially Explosive Areas
167
General Maintenance Information
168
Ordering Spare Parts and Wearing Parts
168
Inspection and Maintenance Data
169
Recommended Lubricants
170
Cleaning
170
Preparing the Truck for Cleaning
170
Cleaning the Truck
171
Providing Access to Maintenance Points
175
Servicing
184
Fuses
184
Check the Braking System
186
Checking the Suspension Shock Absorbers
187
Changing the Brake Fluid
187
Checking the Steering Fluid Level
188
Checking the Brake Fluid Level
189
Checking the Auxiliary Heating System (Variant)
190
Checking the Diesel Auxiliary Heater Filter
191
Changing the Steering Fluid and Filter
192
Lubricating the Steering Linkage Bearings
193
Checking Operating Devices and Functions
194
Checking the Steering Linkage for Wear
194
Special Removal Tool
195
Removing and Installing the Front Wheels
196
Removing and Installing the Drive Wheels
199
Replacing the Gearbox Breather Filter
201
Check Security of the Wheel Bolts
201
Checking Battery and Battery Cable Status
202
Filling the Tank for the Diesel Auxiliary Heater
203
Lubricating the Axle Stub Bearing of the Steering System
204
Checking and Lubricating Latches and Hinges
204
Checking Steering Fluid Hoses for Damage
205
Replacing the Breather Filter for the Steering Fluid Tank
205
Checking the Battery Acid Level and Specific Gravity
206
Checking the Condition and Safety of the Electrical Connections and Cables
207
Maintenance Intervals
208
Routine Inspection and Maintenance
208
Maintenance Instructions
209
Maintenance - 50 Hours
210
Maintenance - 1000 Hours/Year
211
Maintenance - 2000 Hours/Every 2 Years
213
Maintenance - 5000 Hours/Every 3 Years
215
7 Technical Data
217
Battery Data
218
Wheel Rim and Tyre Data
219
Technical Data - Platform Truck (2200)
220
Technical Data - Platform Truck (2600)
225
Technical Data - Long Wheelbase Tow Tractor
230
Technical Data - Tow Tractor with Short Wheelbase
235
Towed Load for the Front Coupling (Tow Tractors with Short and Long Wheelbases)
239
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Still R 07-25 Specifications
General
Brand
Still
Model
R 07-25
Category
Tractor
Language
English
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