Still RX70-40 - Maintenance

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Maintenance

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Table of Contents5
Foreword13
Your Truck14
General14
CE Labelling15
EC Declaration of Conformity in Accordance with Machinery Directive16
Accessories Overview16
Labelling Points Overview17
Nameplate18
Production Number18
Stvzo (Road Traffic Licensing Regulations) Information19
Using the Truck20
Proper Usage20
Proper Use During Towing20
Impermissible Use20
Place of Use21
Using Working Platforms22
Information about the Documentation23
Documentation Scope23
Supplementary Documentation24
Issue Date and Topicality of the Operating Instructions25
Copyright and Trademark Rights25
Explanation of Information Symbols Used25
List of Abbreviations26
Definition of Directions28
Schematic Views28
Environmental Considerations30
Packaging30
Disposal of Components and Batteries30
Safety31
Definition of Terms Used for Responsible Persons32
Operating Company32
Specialist32
Drivers33
Basic Principles for Safe Operation35
Insurance Cover on Company Premises35
Changes and Retrofitting35
Changes to the Overhead Guard and Roof Loads37
Warning about any Manipulation of the Internal Combustion Engine37
Warning Regarding Non-Original Parts38
Damage, Defects and Misuse of Safety Systems38
Length of the Fork Arms39
Tyres39
Medical Equipment40
Exercise Caution When Handling Gas Springs and Accumulators41
Residual Risk43
Residual Dangers, Residual Risks43
Special Risks Associated with Using the Truck and Attachments44
Overview of Hazards and Countermeasures46
Danger to Employees48
Safety Tests50
Regular Safety Inspection of the Truck50
Carrying out Regular Safety Inspections on the LPG System50
Regularly Checking the Level of Harmful Substances in the Exhaust Gas51
Insulation Testing52
Safety Regulations for Handling Consumables53
Permissible Consumables53
Oils54
Hydraulic Fluid55
Battery Acid56
Lpg57
Coolant and Cooling Fluid60
Disposal of Consumables60
Emissions62
Overviews65
Truck Overview66
Overview of Driver's Compartment67
Operating Devices and Display Elements68
Display Operating Unit68
Operating Devices for Hydraulic and Driving Functions68
Double Mini-Lever70
Three-Way Mini-Lever71
Four-Way Mini-Lever72
Joystick 4Plus73
Fingertip74
Mini Console75
Operation77
Checks and Tasks before Daily Use78
Visual Inspections78
Checking the Side Cover Is Locked80
Climbing into and out of the Truck81
Climbing into and out of a Truck with a Raised Driver's Cab82
Shelves and Cup Holders84
Adjusting the MSG 65/MSG 75 Driver's Seat84
Adjusting the Armrest88
Adjusting the Steering Column89
Unlocking the Emergency off Switch90
Switching on the Key Switch90
Access Authorisation with PIN Code (Variant)93
Operating the Signal Horn102
Seat Belt102
Using the Driver's Cab105
Opening the LPG Cylinder Valve105
Opening the LPG Cylinder Valve for a Double-Cylinder Holder107
Opening the LPG Tank Shut-Off Valve109
Starting the Engine111
Checking the Brake System for Correct Function112
Checking the Steering System for Correct Function113
Checking the Emergency off Function113
Zero Adjustment of the Load Measurement (Variant)114
Checking the Vertical Lift Mast Position (Variant) for Correct Function115
Filling the Washer System116
Cleaning the Dust Valve117
Operating the Display-Operating Unit118
Displays118
Adjusting the Displays119
Symbols in the Display120
Setting the Date or Time125
Resetting the Daily Kilometres and Daily Operating Hours125
Setting the Language126
Softkeys for Operating Various Equipment Variants126
Configuring Blue-Q Efficiency Mode127
Shock Recognition (Variant)128
Additional Settings128
Blue-Q Efficiency Mode129
Functional Description129
Switching off Additional Consumers130
Switching Efficiency Mode Blue-Q on and off131
Driving132
Safety Regulations When Driving132
Roadways134
Setting the Drive Programmes136
Actuating the Vertical Rocker Switch for the "Drive Direction", Joystick 4Plus Version137
Actuating the Drive Direction Switch, Mini-Lever Version137
Actuating the Drive Direction Switch, Fingertip Version138
Actuating the Drive Direction Switch, Mini-Console Version139
Starting to Drive139
Starting Drive Mode, Dual Pedal Version (Variant)141
Operating the Service Brake144
Actuating the Mechanical Parking Brake145
Steering147
Driving on Ascending and Descending Gradients148
Reducing Speed with a Raised Load (Variant)150
Automatic Shut-Off of the Internal Combustion Engine (Variant)150
Parking152
Parking the Truck Securely and Switching It off152
Wheel Chock (Variant)154
Lifting155
Lifting System Variants155
Automatic Lift Cut out (Variant)155
Lift Mast Vertical Position (Variant)156
Types of Lift Mast160
Malfunctions During Lifting Mode161
Hydraulic Blocking Function163
Lifting System Operating Devices163
Controlling the Lifting System Using a Double Mini-Lever165
Controlling the Lifting System Using a Triple Mini-Lever166
Controlling the Lifting System Using a Quadruple Mini-Lever167
Controlling the Lifting System Using the Joystick 4Plus168
Controlling the Lifting System Using the Fingertip171
Fork Wear Protection (Variant)171
Changing the Fork Arms172
Fork Extension (Variant)174
Operation with Reversible Fork Arms (Variant)176
Handling Loads178
Safety Regulations When Handing Loads178
Before Taking up Load179
Load Measurement (Variant)180
Picking up Loads183
Danger Area184
Transporting Pallets185
Transporting Suspended Loads185
Load Pick up186
Transporting Loads190
Setting down Loads191
Driving on Lifts193
Driving on Loading Bridges194
Attachments195
Fitting Attachments195
Releasing the Pressure from the Hydraulic System197
General Instructions for Controlling Attachments199
Controlling Attachments Using a Double Mini-Lever201
Controlling Attachments Using the Double Mini-Lever and the 5Th Function203
Controlling Attachments Using a Triple Mini-Lever205
Controlling Attachments Using the Triple Mini-Lever and the 5Th Function207
Controlling Attachments Using a Quadruple Mini-Lever209
Controlling Attachments Using the Quadruple Mini-Lever and the 5Th Function211
Controlling Attachments Via the Joystick 4Plus213
Controlling Attachments Using the Joystick 4Plus and the 5Th Function214
Controlling the Attachments with the Fingertip215
Controlling Attachments with the Fingertip and 5Th Function216
Clamp Locking Mechanism (Variant)218
Taking up a Load Using Attachments221
Auxiliary Equipment223
Switching the Lighting on and off223
Switching the Working Spotlight for Reverse Travel on and off224
Switching the Rotating Beacon on and off224
Switching the Hazard Warning System on and off225
Switching the Turn Indicator on and off225
Switching the Double Working Spotlights on and off228
STILL Safetylight (Variant)230
Operating the Windscreen Wiper/Washer231
Filling the Washer System231
Fleetmanager (Variant)232
Cruise Control (Variant)232
Driver Restraint Systems (Variants)236
Ceiling Sensor (Variant)236
Cab242
Opening the Cab Door242
Opening the Side Windows242
Closing the Cab Door243
Opening the Side Windows243
Closing the Side Windows244
Operating the Interior Lighting245
Operating the Rear Window Heating246
Radio (Variant)246
Heating System (Variant)247
Air Conditioning (Variant)248
Trailer Operation249
Towed Load249
Coupling Pin in the Counterweight250
Automatic Tow Coupling252
Towing Trailers261
Display Messages263
Display Content263
Error Code Table263
General Messages266
Drive-Specific Messages275
Refuelling283
Changing the LPG Cylinder283
Changing the LPG Cylinder in a Double-Cylinder Holder286
Filling the LPG Tank288
Procedure in Emergencies291
Emergency Shutdown291
Procedure if Truck Tips over292
Emergency Hammer292
Emergency Lowering294
Towing296
Jump-Starting298
Disconnecting the Battery300
Transporting the Truck301
Transport301
Crane Loading303
Cleaning307
Cleaning the Truck307
Cleaning the Electrical System309
Cleaning Load Chains309
Cleaning the Windows310
After Washing310
Decommissioning311
Shutting down and Storing the Truck311
Recommissioning after Shutdown311
Maintenance313
Safety Regulations for Maintenance314
General Information314
Working on the Hydraulic Equipment314
Working on the Electrical Equipment315
Working on the Ignition System315
Safety Devices316
Set Values316
Lifting and Jacking up316
Working at the Front of the Truck316
General Maintenance Information318
Personnel Qualifications318
Information for Carrying out Maintenance318
Maintenance - 1000 Hours/Annually321
Maintenance - 3000 Hours/Every Two Years325
Maintenance Instructions327
Ordering Spare Parts and Wearing Parts327
Quality and Quantity of the Required Operating Materials327
Lubrication Plan328
Maintenance Data Table329
Providing Access to Maintenance Points332
Opening the Side Service Flap332
Closing the Side Service Flap333
Opening the Bonnet333
Closing the Bonnet336
Installing and Removing the Bottom Plate337
Preserving Operational Readiness339
Icing the Evaporator339
Checking the Engine Oil Level340
Topping up the Coolant and Checking the Coolant Concentration341
Replacing the Air Filter Cartridges343
Lubricating the Joints and Controls345
Checking the Door Latch345
Maintaining the Seat Belt346
Checking the Driver's Seat347
Greasing the Automatic Tow Coupling348
Servicing Wheels and Tyres350
Servicing the Battery352
Replacing Fuses354
Lubricating the Lift Mast and Roller Track355
Other Tasks357
1000-Hour Maintenance/Yearly Maintenance358
Cleaning the Radiator, Checking for Leaks358
Checking the Reversible Fork Arms358
Checking the Fork Arms359
Checking the Hydraulic Oil Level359
Checking the Lift Cylinders and Connections for Leaks361
Checking the Hydraulic System for Leak Tightness361
Technical Data363
Dimensions364
VDI Datasheet366
Wheels and Tyres369
Fuse Assignment372

Still RX70-40 - Maintenance

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