Sulzer ABS PC 441 - Default Chapter; Table of Contents

81307063I
III
CONTENTS
ABOUT THIS GUIDE, AUDIENCE AND CONCEPTS 1
1 OVERVIEW OF FUNCTIONS AND USAGE 3
1.1 Field bus status indicator ................................................. 4
1.2 CA 511 operator panel ................................................... 4
1.2.1 Status view ............................................................ 6
1.2.2 How to access the status view ............................................. 6
1.2.3 Pump alarms under status view ............................................ 7
1.2.4 Trend curve ............................................................ 7
2 CONFIGURE THE PC 441 9
2.1 Setgeneralconguration,system,IDandcommunicationsettings . . . . . . . . . . . . . . . . . 9
2.2 Congurethedigitalinputs,digitaloutputs,analoginputsandanalogoutputs ....... 11
2.3 Conguretheeldbusunitmodules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Congurethepumppitparameters ........................................ 14
2.5 Settings for pump 1 to pump 4 and their alarms ............................... 16
2.6 Common P1 – P4 ...................................................... 18
2.7 Set log settings and events ............................................... 19
2.8 IfusingCA622;setupcommunicationstosurroundingunitsVFD,softstartersand
energymeters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.9 Setupcleaner,mixerordrain(ifused) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3 DETAILED DESCRIPTION OF THE FUNCTIONS 21
3.1 Pump controller and/or monitor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.2 Pumpcapacityandin/outowofthepit ..................................... 22
3.2.1 Pit shape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.2.2 Pump curve ........................................................... 32
3.2.3 Systemcurve ......................................................... 33
3.2.4 Energye󰀩ciency:kWh/volumeunit ........................................ 34
3.3 Overowowcalculation ................................................ 35
3.3.1 Howtocalculateoverowsbyusingconstantsandexponents ................... 36
3.4 Pump alternation ....................................................... 36
3.4.1 Maxnumberofpumpsrunning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.5 Pump reversing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.5.1 Othersettingsregardingpumpreversing:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
3.6 Speedcontrolledpumps(VFD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
3.6.1 CongurePC441forVFDpump(s) ........................................ 40
3.6.2 PIDsettings ........................................................... 41
3.6.3 Variablefrequencydriveautoreset. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
4 FURTHER EXPLANATIONS ABOUT SOME DIGITAL/ANALOG OUTPUT/INPUT
TYPES 43
4.1 Logic IO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4.2 Digitaloutputtype:datareg.setpoint ...................................... 44
4.3 Analogoutputtype:dataregister .......................................... 45
4.4 Mixerprestart ......................................................... 45
4.5 Mixeranddrainpumpblocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
4.6 Digitalout:externalresetalert . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.7 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.7.1 Com port (screw terminals 48 – 52) ........................................ 46
4.7.2 Serviceport(9-polsD-Subinthefront) ..................................... 46
4.7.3 USBport(USBtypeBinthefront) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
4.7.4 Modem .............................................................. 46
4.7.5 Com Echo PC 441 ..................................................... 47