IntelliShot & FlexoShot: Operations Manual Page 32
REINSTALL THE VALVE ASSEMBLY AND FRONT PANEL
Portion-Control Dispensers
1. Install the plastic ring (spring retainer) securely onto the solenoid with the flat section at the
top, so that the eyelet is on the right side.
2. Position the spring onto the plunger.
3. Insert the end of the plunger into the solenoid until the back of the spring is pushed against
the plastic ring. The plunger tip must be horizontal and the spring must be centered on the
plastic ring.
Figure 36: Install the plunger and spring into the solenoid
4. Install the reed switch and the attached metal valve insert into the valve body by sliding the
wires through the wire cut-outs on the valve body. If the metal valve insert is not attached, wait,
and install it in step 7.
5. Attach the valve door to the valve body.
6. With the valve door attached and open, push and hold the valve body firmly in place, as the
spring will push the assembly forward. Install the long screws to secure the valve body to the
valve block. Do not over-tighten.
7. Install the metal valve insert. If the metal valve insert is attached, gently pull the thermistor wire
from behind the valve body while installing the metal valve insert.
8. Secure the metal valve insert with the short screw. Metal valve inserts with a thermistor wire
must fit securely so the refrigeration system operates efficiently. Do not over-tighten. Gently
pull the thermistor wire again to ensure it moves freely and is not pinched.
9. Close the valve door by turning the thumbscrew clockwise. Do not overtighten.
10. Slide the front panel up and behind the valve block. Reinstall the four screws.
11. Close the dispenser door.
12. Plug in and turn on the dispenser.
13. Place a spare tube in the valve and close the valve door.
14. Press any button that will dispense product. Listen for the solenoid to open and close,
indicating the plunger is moving freely and operating properly. Remove the spare tube.
15. Reinstall the catch tray, if applicable.
16. Allow the dispenser to return to operating temperature and load product.
Solenoid
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