STEPRACE: Service & Maintenance Manual - rev. 1.2
Page ii
7.9. DISASSEMBLING THE CHAIN GUARD................................................................................................................ 7.12
7.10. DISASSEMBLING THE HANDLEBARS ................................................................................................................ 7.13
7.11. DISASSEMBLING THE PEDAL JOINT.................................................................................................................. 7.14
7.12. DISASSEMBLING THE PEDALS AND PEDAL GROUP............................................................................................7.15
7.13. DISASSEMBLING THE PEDAL CONNECTING RODS.............................................................................................7.17
7.14. DISASSEMBLING THE LEVERS.......................................................................................................................... 7.18
7.15. DISASSEMBLING THE PEDAL CHAINS............................................................................................................... 7.19
7.16. DISASSEMBLING THE PRIMARY SHAFT - SECONDARY SHAFT CHAIN.................................................................7.20
7.17. DISASSEMBLING THE PRIMARY SHAFT GROUP................................................................................................. 7.21
7.18. DISASSEMBLING THE PRIMARY DRIVE SPROCKETS..........................................................................................7.22
7.19. DISASSEMBLING THE SECONDARY DRIVE SPROCKETS .....................................................................................7.23
7.20. DISASSEMBLING THE SLIDE DRIVE SPROCKET .................................................................................................7.24
7.21. DISASSEMBLING THE SECONDARY SHAFT ....................................................................................................... 7.25
7.22. DISASSEMBLING THE BELT.............................................................................................................................. 7.27
7.23. DISASSEMBLING THE ALTERNATOR.................................................................................................................7.29
7.24. DISASSEMBLING THE ALTERNATOR BRUSHES ................................................................................................. 7.30
7.25. DISASSEMBLING THE SPRINGS......................................................................................................................... 7.31
7.26. DISASSEMBLING THE SPRING PULLEYS............................................................................................................7.33
7.27. DISASSEMBLING THE SLIDE BARS.................................................................................................................... 7.34
7.28. DISASSEMBLING THE SELECTION KNOB...........................................................................................................7.35
7.29. DISASSEMBLING THE SELECTION KNOB PIN.....................................................................................................7.36
7.30. DISASSEMBLING THE MICROSWITCH ...............................................................................................................7.38
8. ADJUSTMENTS....................................................................................................................................................8.1
8.1. ALIGNING THE BELT.......................................................................................................................................... 8.1
8.2. BELT TENSION .................................................................................................................................................. 8.2
8.3. ALIGNING THE PRIMARY SHAFT - SECONDARY SHAFT CHAIN.............................................................................8.3
8.4. PRIMARY SHAFT - SECONDARY SHAFT CHAIN TENSION .....................................................................................8.4
8.5. ADJUSTING THE ALIGNMENT OF THE PRIMARY DRIVE SPROCKET ...................................................................... 8.5
8.6. WEAR OF ALTERNATOR BRUSHES .....................................................................................................................8.6
8.7. ALIGNING THE PEDALS...................................................................................................................................... 8.7
8.8. ADJUSTING THE POSITION OF THE SLIDE AND BARS ........................................................................................... 8.8
8.9. ADJUSTING THE MICROSWITCH POSITION.......................................................................................................... 8.9
8.10. ADJUSTING THE LCD BACKLIGHTING............................................................................................................. 8.10
8.11. ADJUSTING THE BUZZER TONE........................................................................................................................ 8.11
9. CONFIGURING THE MACHINE ......................................................................................................................9.1
9.1. MACHINE HW CONFIGURATION ....................................................................................................................... 9.1
9.1.1. Machine No. configuration ............................................................................................................... 9.1
9.1.2. Alternator configuration ................................................................................................................... 9.1
9.1.3. Microswitch configuration................................................................................................................ 9.1
10. SCHEDULED MAINTENANCE .......................................................................................................................10.1
10.1. EXTERNAL CLEANING OPERATIONS.................................................................................................................10.1
10.1.1. Setting up the operation ..................................................................................................................10.1
10.1.2. Cleaning operations ........................................................................................................................ 10.1
10.2. ROUTINE MAINTENANCE OPERATIONS ............................................................................................................ 10.2
10.2.1. Setting up the operation ..................................................................................................................10.2
10.2.2. Internal cleaning .............................................................................................................................10.2
10.2.3. Lubrication......................................................................................................................................10.2
10.2.4. Checking the state of wear of the pedal chains ............................................................................... 10.2
10.2.5. Checking the amount of play on the ball joints ............................................................................... 10.2
10.3. SPECIAL MAINTENANCE OPERATIONS..............................................................................................................10.3
10.3.1. Setting up the operation ..................................................................................................................10.3
10.3.2. Checking the working conditions .................................................................................................... 10.3
10.3.3. Performing the routine maintenance procedure.............................................................................. 10.3
10.3.4. Checking the wiring and connections.............................................................................................. 10.3
10.3.5. Checking the display........................................................................................................................ 10.3