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STEPRACE: Service & Maintenance Manual
-
rev. 1.2
Page
7.26
After completing the procedure, adjust
the alignment and tension of the belt and
of the primary shaft
-
secondary shaft
chain as described in the paragraphs
8.1. , 8.2. , 8.3.
and
8.4. .
71
73
Table of Contents
Main Page
Default Chapter
5
Table of Contents
5
1 General Notices
9
Introduction
9
Recommendations
9
General Rules for Repair Procedures
10
STEPRACE: Service & Maintenance Manual - Rev
10
2 Technical Characteristics
11
Mechanical Characteristics
11
Electrical Characteristics
11
Ambient Specifications
11
Conformity to Regulations
11
Wiring Diagram
12
Connectors
12
Wiring
13
3 Principles of Operation
17
Block Diagram
17
Alternator Control
20
Mechanics
20
Control
20
The Control Signals
21
4 Accessories
23
Connecting to the Tgs
23
TGS Adapted Machines
23
TGS Non-Adapted Machines
23
Connecting to the Printer
24
5 Installation Instructions
25
Specifications and Requirements
25
Installation
25
First Power-On
26
6 Troubleshooting
27
The Display Does Not Illuminate
28
There Is no Resistance
31
The Resistance Is Incorrect
32
The Spm Value Is Incorrect
35
The Machine Does Not Print
37
The Machine Fails to Read the Stepping Mode
39
The Machine Does Not Operate in Master - Slave Mode
41
There Is no Heart Rate Signal
43
The Heart Rate Signal Is Incorrect
44
7 Disassembly of Components
47
Disassembling the Display
47
Disassembling the Eprom
49
Disassembling the Cpu Board
50
Disassembling the Keyboard
52
Disassembling the Cardio Receiver
54
Disassembling the Upright Guard
55
Disassembling the Electronic Circuit Boards
56
Disassembling the Side Guards
57
Disassembling the Chain Guard
58
Disassembling the Handlebars
59
Disassembling the Pedal Joint
60
Disassembling the Pedals and Pedal Group
61
Disassembling the Pedal Connecting Rods
63
Disassembling the Levers
64
Disassembling the Pedal Chains
65
Disassembling the Primary Shaft - Secondary Shaft Chain
66
Disassembling the Primary Shaft Group
67
Disassembling the Primary Drive Sprockets
68
Disassembling the Secondary Drive Sprockets
69
Disassembling the Slide Drive Sprocket
70
Disassembling the Secondary Shaft
71
Disassembling the Belt
73
Disassembling the Alternator
75
Disassembling the Alternator Brushes
76
Disassembling the Springs
77
Disassembling the Spring Pulleys
79
Disassembling the Slide Bars
80
Disassembling the Selection Knob
81
Disassembling the Selection Knob Pin
82
Disassembling the Microswitch
84
8 Adjustments
85
Aligning the Belt
85
Belt Tension
86
Aligning the Primary Shaft Secondary Shaft Chain
87
Primary Shaft - Secondary Shaft Chain Tension
88
Adjusting the Alignment of the Primary Drive Sprocket
89
Wear of Alternator Brushes
90
Aligning the Pedals
91
Adjusting the Position of the Slide and Bars
92
Adjusting the Microswitch Position
93
Adjusting the Lcd Backlighting
94
Adjusting the Buzzer Tone
95
9 Configuring the Machine
97
Machine Hw Configuration
97
Machine No. Configuration
97
Alternator Configuration
97
Microswitch Configuration
97
10 Scheduled Maintenance
99
External Cleaning Operations
99
Setting up the Operation
99
Cleaning Operations
99
Routine Maintenance Operations
100
Setting up the Operation
100
Internal Cleaning
100
Lubrication
100
Checking the State of Wear of the Pedal Chains
100
Checking the Amount of Play on the Ball Joints
100
Special Maintenance Operations
101
Setting up the Operation
101
Checking the Working Conditions
101
Performing the Routine Maintenance Procedure
101
Checking the Wiring and Connections
101
Checking the Display
101
Checking the Wear of the Rubber Handlebar Covers
102
Checking the Operation of the Stepping Mode Selection Knob and Slide
102
Checking the Alternator Belt
102
Checking the Primary Shaft Chain
102
Checking the Wear of the Pulleys
102
Checking the Play of the Lever and Pedal Group
102
Checking the Operation of the Cardio Receiver
102
Checking the Resistance Setting
103
Checking the Noise of the Brushes
103
11 Appendix
105
Technical Notes on Cardio Receivers
105
Type of ASIC
106
Presence of Electromagnetic Fields
106
Reducing Receiver Sensitivity
107
Mechanical Vibrations
108
Position of the Receiver
108
Routing of Cables
109
Personal Coded Device
110
Operating Modes
110
Upgrade of Machines Already Installed
111
Special Functions
112
Displaying the Selected Type of Alternator
112
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