EasyManua.ls Logo

Terex TC29 User Manual

Terex TC29
96 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
OPERATING INSTRUCTIONS
Language version: EN
Edition: 2012-02
Order number: 5780210593
From vehicle ID No.: TC00290815>
Original operating instructions
tc29
Crawler Excavator
tc29
Crawler Excavator

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Terex TC29 and is the answer not in the manual?

Terex TC29 Specifications

General IconGeneral
BrandTerex
ModelTC29
CategoryExcavators
LanguageEnglish

Summary

1 Introduction

1.1 Warranty and Maintenance

Details warranty period and importance of maintenance for machine longevity and performance.

1.2 Copyright

States copyright of the instruction book and restrictions on reproduction.

1.3 Notes on using the instruction book

Explains references to figures/items and the meaning of safety symbols.

1.4 Environmental requirements

Outlines requirements for handling substances that could damage the environment.

1.5 Pictograms

Explains the meaning of various symbols found on the machine and in the manual.

2 Safety and Prevention of Accidents

2.1 Introductory remarks

States the machine complies with EC directives and mentions the Certificate of Conformity.

2.2 Proper use

Defines intended use and defines improper use, stating manufacturer liability.

2.3 General safety notes

Covers essential safety practices like wearing protective clothing and securing the machine.

2.4 Operation

Specifies requirements for operators and safe operation of the machine.

2.5 Danger zone

Defines the danger zone around the machine and safety precautions.

2.6 Transport of persons

States that transporting persons on the machine is forbidden.

2.7 Stability

Details requirements for maintaining machine stability and preventing overturning.

2.8 Travel operation

Covers adjustments, seat belt usage, window cleanliness, and downhill travel.

2.9 Operation

Details daily checks, work equipment operation, and loading procedures.

2.10 Guides

Specifies requirements for guides assisting machine operation.

2.11 Danger of falling objects

Addresses safety when working with falling objects, requiring canopies and front guards.

2.12 Working in the vicinity of underground power lines

Outlines procedures for safely working near underground power lines.

2.13 Working in the vicinity of overhead power lines

Details safety distances and precautions when working near overhead power lines.

2.14 Operation in closed rooms

Notes the need for ventilation and special regulations for operating in enclosed spaces.

2.15 Work stoppages

Covers procedures for parking the machine safely during rest periods and at the end of the day.

2.16 Load hook applications

Specifies safety requirements for using the machine for hoisting and transporting loads.

2.17 Change of work attachments, maintenance, repair

Provides guidelines for changing attachments, maintenance, and repair procedures.

2.18 Recovery, loading, transportation

Details procedures for recovering, loading, and transporting the machine safely.

2.19 Monitoring and inspections

Covers general inspections, hose replacement, and checks before operations.

2.20 Fire protection

Outlines fire safety measures, including refueling precautions and extinguisher placement.

2.21 Emergency exit

Identifies the right-hand cab door as the emergency exit.

2.22 Other dangers

Discusses potential dangers, including failure of the hydraulic system.

3 Technical Data

3.1 Views

Presents diagrams illustrating the machine's dimensions and digging envelope.

3.2 Engine

Lists specifications for the engine, including make, model, displacement, and power rating.

3.3 Electrical system

Details the machine's electrical system specifications, including voltage, battery, and generator.

3.4 Crawler-type undercarriage

Provides specifications for the crawler undercarriage, including travel speed and gradability.

3.5 Steering

Describes the steering system, focusing on independent control of crawler chains.

3.6 Brakes

Explains the brake system, including the swing drive brake and parking brake.

3.7 Hydraulic system

Details specifications for the working hydraulics, excavator equipment, and additional control circuits.

3.8 Lubricants

Lists filling quantities for various components like engine oil, hydraulic oil, and coolant.

3.8.2 Fuel, lubricant and coolant specifications

Provides specifications for fuels, lubricants, and coolants, including alternative recommendations.

3.9 Specific ground pressure

States specific ground pressure values for rubber and steel crawler chains.

3.10 Sound level values, vibration

Details sound levels and vibration values in compliance with directives.

3.11 Dimensions and weights

Lists various dimensions and weight specifications for the machine and its installation.

3.12 Carrying capacity

Presents carrying capacity tables based on dipperstick length and load radius.

3.13 Working range for grab operations

Illustrates the working range for grab operations and highlights the danger of tilting.

3.14 Work attachments

Lists available work attachments, including buckets, grabs, and rock breakers, with specifications.

3.15 Optional equipment

Lists various optional equipment available for the machine.

4 Operation

4.1 First commissioning

Guides on initial checks and familiarization before operating the machine.

4.2 Display elements and operator controls

Identifies and describes the various display elements and operator controls on the machine.

4.2 Engine

Details engine operation, including starting, monitoring, and shutdown procedures.

4.3 Driver's seat

Details the adjustments and features of the driver's comfort seat.

4.4 Heating / Ventilation

Explains how to operate the heating and ventilation systems for operator comfort.

4.5 Front window

Describes how to open the front windshield for ventilation and normal use.

4.6 Tracking and steering

Explains how to control the machine's movement, including speed ranges, turning, and spot-turning.

4.7 Rubber crawler chains

Provides important points to observe when using rubber crawler chains to prevent damage.

4.8 Parking the machine

Outlines the correct procedure for parking the machine safely.

5 Working Operation of the Machine

5.1 General

Introduces the machine's standard ISO control system and optional change-over controls.

5.2 Operation - work function

Details how to operate the machine's work functions, including working equipment, articulation, and dozer blade.

5.2.2 Operation - articulation

Describes the operation of the articulation function and additional control circuits.

5.2.3 Operation - dozer blade

Details the lever-based control for operating the dozer blade.

5.2.4 Operation - additional control circuit

Explains how to operate additional control circuits using pedals, fingertip controls, and potentiometers.

5.3 Changing work attachments

Explains the general procedure and assembly of various work attachments.

5.3.2 Assembly of work attachments

Provides detailed procedures for assembling work attachments with and without a quick-attach system.

5.3.4 Clamshell grab

Details the procedure for changing and using a clamshell grab attachment.

5.3.5 Hydraulic rock breaker

Covers the attachment, working, and maintenance of a hydraulic rock breaker.

5.4 Dismounting the cab

Provides instructions on how to safely remove the machine's cab for specific applications.

6 Recovery and Transport of the Machine

6.1 Recovery of the machine

Explains how to recover the machine, mentioning crane use and tow fixing points.

6.2 Loading the machine by use of a crane

Details the procedure for safely loading the machine using a crane.

6.3 Transport of the machine

Covers securing the machine for transport on trucks, trailers, or rail.

7 Care and Maintenance

7.1 General notes

Emphasizes the importance of care and maintenance for machine condition and life expectancy.

7.2 Intervals

Lists maintenance intervals for first inspection, daily, weekly, and operating hour-based tasks.

7.3 Regular oil analyses

Explains the advantages and intervals for performing regular oil analyses.

7.4 Warranty

Details warranty terms, including mandatory inspections by trained personnel.

7.5 Inspection parts and aids

Advises on ordering inspection and wearing parts in advance and notes lubricant specifications.

7.6 Care and cleaning

Provides guidelines for cleaning the machine, including precautions for steam jets and sensitive parts.

7.7 Notes for winter operation

Offers advice for operating the machine during winter, covering hydraulic oil, engine oil, coolant, and battery.

7.8 Checking, maintenance and inspection plans

Introduces inspection plans and lists tasks for initial inspection by dealer personnel.

7.8.2 Daily and weekly tasks

Outlines inspection and maintenance jobs to be performed by operating personnel on a daily and weekly basis.

7.8.3 Overview of lubricating points

Shows a lubrication plan with numbered points indicating where to apply grease.

7.8.4 Inspection plan

Presents a comprehensive inspection plan detailing tasks, intervals, and corresponding chapters.

7.9 Inspection and maintenance work

Introduces detailed maintenance procedures for various machine components.

7.9.1 Engine oil

Covers checking and changing the engine oil, including safety precautions.

7.9.2 Engine oil filter

Details the procedure for replacing the engine oil filter.

7.9.3 Engine - Cooling system

Explains how to check coolant level and clean cooling fins, emphasizing overheat prevention.

7.9.7 Valve lash

Describes how to check and adjust the valve lash of the engine.

7.9.8 Hydraulic oil tank

Covers checking and changing the hydraulic oil level and the oil in the tank.

7.9.9 Hydraulic oil cooler

Explains how to clean the hydraulic oil cooler to prevent overheating.

7.9.10 Hydraulic oil return filter

Details the procedure for replacing the hydraulic oil return filter insert.

7.9.11 Breather

Instructs on replacing the breather filter.

7.9.12 Crawler gear units

Covers checking and changing the oil in the crawler gear units.

7.9.13 Brake valves

Describes the function check for the brake valves.

7.9.14 Crawler chains

Explains how to check and tension crawler chains, including releasing tension.

7.9.15 Swing bearing

Details lubrication of the swing bearing toothing and bearing races, and checking fastening.

7.9.16 Swing gear

States that the swing gear is maintenance-free and relies on circulation lubrication.

7.9.17 Windshield washer

Instructs on topping up washer fluid and adding antifreeze.

7.9.18 Electrical equipment

Covers battery checks, removal, installation, and lighting/warning equipment checks.

7.10 Shutdown

Provides detailed procedures for temporary shutdown (preservation) and long-term shutdown.

8 Operating Problems

8.1 General

Discusses common causes of operating problems like incorrect handling or poor maintenance.

8.2 Engine

Refers to the separate engine manual for engine-specific faults.

8.3 Machine is not driving

Lists potential causes and remedies for the machine not driving.

8.4 Insufficient travel power

Details common causes and solutions for insufficient travel power.

8.5 Excavator installation is not working

Covers issues related to the excavator installation not functioning correctly.

8.6 Decrease in machine's performance

Addresses causes and remedies for a general decrease in the machine's performance.

8.7 Machine is working too slowly and hydraulic oil is becoming too hot

Troubleshoots issues with slow operation and overheating hydraulic oil.

8.8 Uppercarriage is slewing too far

Provides solutions for problems related to the uppercarriage slewing excessively.

8.9 Working cylinders are not working satisfactorily

Lists causes and remedies for working cylinders not functioning correctly.

8.10 Trouble in the electrical system

Covers troubleshooting for various electrical system issues like lighting, wipers, and horn.

9 Appendix

9.1 Electrical system

Provides a fuse and relay box assignment diagram and list of components.

9.2 Immobilizer

Explains the installation, operation, and coding of the electronic immobilizer system.

DELIVERY AND HANDING-OVER INSTRUCTIONS

1. Operating instructions

Stresses reading and understanding operating instructions and highlights key areas for practical training.

2. Spare parts list

Details the structure and ordering process for the spare parts list.

3. Warranty

Explains warranty coverage, inspection cards, and the importance of the handing-over card.

Related product manuals