B
102
Repair and Service Manual
CONTINUOUSLY VARIABLE TRANSMISSION (CVT)
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
668061
Impact Socket, 22mm..................................................1
Impact Wrench ............................................................1
Thread Locking Adhesive .........................................AR
Torque Wrench, ft. lbs.................................................. 1
NOTICE: To prevent damage to the clutch during
removal or installation, be careful not to damage the
machined surfaces of the clutch while using a pry
bar.
1. Remove the CVT belt. See CVT Belt Replacement
on page 101.
2. Use a pry bar or a strap wrench to prevent the pri-
mary clutch from turning. Remove bolt (19), lock
washer (20) and flat washer (21) securing the pri-
mary clutch to the engine crankshaft (Ref. Fig. 4).
Fig. 4 Primary Clutch Removal
3. Insert the clutch puller tool and tighten (clockwise)
which will remove the clutch from the engine crank-
shaft (Ref. Fig. 5).
Fig. 5 Clutch Tool
Primary Clutch Installation
NOTICE: To prevent damage to the clutch, be sure to
remove all grease from the body of the clutch.
Grease penetrating the seal may cause premature
clutch failure or belt slip.
1. Clean both the engine crankshaft and the primary
clutch bore. Slide the clutch onto the crankshaft.
2. Install the lock washer (20), large flat washer (21)
and bolt (19).
3. Use a strap wrench to hold the clutch when tighten-
ing bolt (19).
4. Tighten bolt (19) to the torque value specified:
Remove primary
clutch bolt.
Pry Bar
ITEM NO TORQUE SPECIFICATION
19
68 - 72 ft. lbs. (92 - 97 Nm)
Clutch Removal
Tool
Clutch Removal
Tool
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