B
32
Repair and Service Manual
FRAME
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
668061
GENERAL
NOTICE: Hardware that is removed must always be
installed in its original position unless otherwise
specified. If torque values are not specified, refer to
the Torque Specifications table. See TORQUE
SPECIFICATIONS on page ix.
To access the frame components, the body panels must
be removed. See BODY on page 15.
Door Hinge Removal
Fig. 2 Door Hinge and Bracket
Tool List Qty.
Ratchet ........................................................................ 1
Socket, 13mm.............................................................. 1
Socket, 17mm.............................................................. 1
Wrench,13mm ............................................................. 1
Wrench, 17mm ............................................................ 1
Torque Wrench, ft. lbs.................................................. 1
1. Remove the bolts (10) and nuts (11) that secure the
A-pillar cap bracket (16) to the frame (Ref. Fig. 2).
2. Remove the bolt (18) and nut (19) that secure the A-
pillar cap bracket (16) to the top of the door hinge
bracket (20). Remove the A-pillar cap bracket.
3. Remove the bolts (29) and nuts (30) that secure the
door hinge bracket to the frame. Remove the door
hinge bracket.
4. To remove the door hinges (24) from the bracket
(20), remove hinge bolt (23), bushings (22), spacer
26) and nut (27).
5. Installation is in the reverse order of removal.
6. Tighten hardware to the torque specified below:
Dash Support Removal
Fig. 3 Dash Support and Hand Hold
Tool List Qty.
Ratchet.........................................................................1
Socket, 13mm..............................................................1
Socket, 17mm..............................................................1
Wrench,13mm..............................................................1
Wrench, 17mm.............................................................1
Torque Wrench, ft. lbs. .................................................1
1. Remove the bolts (31) that secure the outer legs of
the dash support (5) to each side of the frame (1)
(Ref. Fig. 3).
20
30
30
22
24
26
27
22
11
11
16
18
10
23
Front of Vehicle
29
ITEM NO TORQUE SPECIFICATION
18, 10
15 - 18 ft.lbs. (20 - 25 Nm)
23, 27
18 - 22 ft.lbs. (25 - 30 Nm)
11, 30, 29
15 - 18 ft.lbs. (20 - 25 Nm)
1
31
31
2
3
4
5
6
Front of Vehicle