B
138
Repair and Service Manual
ELECTRICAL SYSTEM
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
668061
2. Rotate the bulb and pull it from the light housing.
Fig. 3 Headlight Adjustment Screws
3. Disconnect the bulb from the wire harness.
4. Connect the new bulb to the wire harness.
5. Insert the bulb into the light housing and turn to
secure in place.
6. Install the cover and secure with the plastic rivets.
Headlight Beam Adjustment
Tool List Qty.
Screwdriver, Flat Tip .................................................... 1
1. Park the vehicle on a flat surface adjacent to a verti-
cal wall. The front of the vehicle should be approxi-
mately 25 ft. (7.6 m) from the wall (Ref. Fig. 4).
2. Measure the distance from the ground to the center
of the headlight.
3. Mark the wall at the measured height.
4. Turn the key to the ON position.
5. Press the headlight switch to activate the headlights.
6. With a rider sitting in the vehicle, the brightest part of
the headlight beam should be 8 in. (20 cm) below the
mark on the wall.
7. Check both headlights in low and high (if equipped)
beam settings.
8. If a headlight needs to be adjusted, locate the three
adjustment screws in the back of the headlight (Ref.
Fig. 3). Turn the screws to adjust vertically and hori-
zontally.
9. Repeat steps until the headlight is properly adjusted.
Fig. 4 Headlight Beam Adjustment
Brake Light Bulb Replacement
Tool List Qty.
Screwdriver, Flat Tip ....................................................1
Light components can get hot if
they have been in operation. Allow
the lights to cool before servicing to
prevent burns to the skin.
NOTICE: Do not touch a halogen bulb with bare fin-
gers. Oil from skin leaves a reside that causes a hot
spot and will diminish the life of the bulb.
Fig. 5 Brake Light
1. Remove the four plastic rivets (26) that secure the
back cover (27) to the back of the light (Ref. Fig. 5).
Remove the back cover.
2. Rotate the bulb and pull it from the light housing.
3. Disconnect the bulb from the wire harness.
4. Connect the new bulb to the wire harness.
5. Insert the bulb and turn to secure in place.
6. Install the cover and secure with the plastic rivets.
Headlight Bulb
Adjustment Screws
~25 ft. (7.6 m)
Headlight center line
Top of beam
4 in. (10 cm)
below center line
26
27
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