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Repair and Service Manual
SCHEDULED MAINTENANCE
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
668061
SCHEDULED MAINTENANCE CHART
Perform all services at the maintenance interval reached
first.
S –Indicates operations that need to be performed on
vehicles subjected to severe use.
E –Indicates emission-related services. Failure to do this
maintenance will not void the emissions warranty but may
affect emissions.
D –Indicates services that must be performed by an
authorized TEXTRON OFF ROAD dealer.
Item
Interval
(perform at interval that comes
first)
Remarks
Hours Calendar Miles (km)
Steering Daily Check for smooth and free operation.
Front suspension Daily Inspect. Check for leaks and loose or missing hardware.
Rear suspension Daily Inspect. Check for leaks and loose or missing hardware.
CV boots Daily Inspect. Replace as needed.
Tires Daily Check condition and pressure.
Brake fluid level Daily Check for correct level.
Wheel lug nuts Daily Check for loose or missing.
Brake system function Daily Check for proper operation.
Frame hardware Daily Check for loose or missing.
Engine oil level Daily Check for correct level.
Air filter Daily Inspect. Clean or replace as needed.
Coolant Daily Check level.
Headlights and tail-
lights
Daily Check operation. Replace bulbs as needed.
Engine oil and filter Initial Service Replace oil and filter between first 12 and 25 hours or 250 miles (402
km).
Valve Lash Initial Service Check and adjust between first 12 and 25 hours or 250 miles (402 km).
See engine manual or take to dealer.
Front differential oil Initial Service Check oil between first 12 and 25 hours.
Rear differential oil Initial Service Check oil between first 12 and 25 hours.
Air filter Weekly Inspect. Replace as needed.
Brake pads 10 Monthly Inspect. Replace as needed.
Battery 20 Monthly Inspect terminals. Clean as needed.
Prop shaft 50 3 Months Inspect and lubricate.
General lubrication 50 3 Months 500 (800) Lubricate all fittings, pivots, cables, etc. where required.
Shift linkage 50 6 Months Inspect, lubricate and adjust.
Steering 50 6 Months 500 (800) Inspect. Replace if excessive play is found.
Front suspension 50 6 Months 500 (800) Inspect. Replace if wear or leaks are detected.
Rear suspension 50 6 Months 500 (800) Inspect. Replace if wear or leaks are detected.
Throttle body, air
intake ducts and flange
50 6 Months 500 (800) Inspect for proper sealing. Clean as required.
CVT belt 50 6 Months 500 (800) Inspect. Replace as needed.
Cooling system 50 6 Months Inspect coolant strength seasonally.
Oil lines, fasteners 50 6 Months Inspect for leaks and loose fittings.
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