B
BRAKES
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
61
Repair and Service Manual
668061
Fig. 6 Brake Pad Replacement
3. Remove the two bolts (19) securing the outer caliper
half (20) to the inner caliper half (Ref. Fig. 6).
4. Remove the outer caliper half (21). Slide the brake
pads (22) off the slide pins (23).
5. Install the new brake pads (22) onto the slide pins
(23).
6. Install the outer caliper half (20) onto the inner cali-
per half (21) and secure with two bolts (19) finger
tight.
7. Separate the brake pads (22) and place the caliper
assembly (17) onto the rotor.
8. Align the mounting holes on the caliper assembly
with the corresponding holes on the spindle. Secure
with two bolts (15) and nuts (16).Tighten the hard-
ware to the torques specified below.
9. Replace the wheel. See Wheel Installation on
page 54.
Rotor Replacement
Tool List Qty.
Ratchet ........................................................................1
Socket, 13mm..............................................................1
Torque Wrench, ft. lbs. .................................................1
NOTICE: Do not turn the rotor (disc brake hub) to
remove grooves or high spots.
Fig. 7 Rotor Replacement
If the rotor (disc) has deep grooves or gouges, it must be
replaced. If the pad contact area has worn the rotor to a
thickness less than.200” +/ -.005”, the rotor must be
replaced.
22
23
19
20
21
Item Torque Specification
15
30 - 35 ft.lbs. (40 - 48 Nm)
19
27 - 33 ft.lbs. (37 - 45 Nm)
30
9 - 11 ft.lbs. (12 - 15 Nm)
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