B
40
Repair and Service Manual
ROLLOVER PROTECTION SYSTEM
Read all of SAFETY and this section before attempting any procedure. Pay particular attention to Notices, Cautions, Warnings and Dangers.
668061
6. Once the wiring has been inserted into the extended
cab ROPS tube, align the mounting bracket holes of
the extended cab cross-tube (7) to the corresponding
mounting bracket of the extended cab ROPS tube
(4). Secure with bolts (8) and lock nuts (9). Finger
tighten bolts to allow for adjustment.
7. Repeat the above step to secure the extended cab
cross-tube to the driver side extended cab ROPS
tube.
E. Front Cross-tube Installation
Tool List Qty.
Socket, 15mm.............................................................. 1
Ratchet ........................................................................ 1
Wrench, 15mm ............................................................ 1
1. Position the cross-tube (5) onto the top mounting
brackets of the driver and passenger side ROPS
tubes (Ref. Fig. 6).
2. Align the holes of both mounting brackets and
secure with bolts (8) and lock nuts (9). Finger tighten
bolts to allow for adjustment.
Fig. 6 Front Cross-tube
F. Seat Back Support Installation
Tool List Qty.
Socket, 15mm.............................................................. 1
Ratchet ........................................................................ 1
Wrench, 15mm ............................................................ 1
1. Position the passenger side seat back support (24)
as shown (Ref. Fig. 7). Align the top mounting holes
on the support (24) with the mounting bracket, and
secure with bolts (23) and nuts (26). Finger tighten
hardware to allow for adjustment.
Fig. 7 Seat Back Support
2. Secure the bottom of the seat back support (24) to
the vehicle frame with bolts (8) and nuts (9).
3. Finger tighten hardware to allow for adjustment.
4. Repeat the above steps for the installation of the
driver side seat back support.
G. Tighten ROPS Hardware
Tool List Qty.
Socket, 15mm..............................................................1
Ratchet.........................................................................1
Wrench, 15mm.............................................................1
Torque Wrench, ft. lbs. .................................................1
5. After all the ROPS components are installed, tighten
hardware to the torque specified below in the follow-
ing order (see previous figures for reference):
Front of Vehicle
2
9
8
5
ITEM NO TORQUE SPECIFICATION
8
37 - 41 ft.lbs. (50 - 55 Nm)
26
24
8
23
Front of Vehicle
9
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