B
TABLE OF CONTENTS
3
Repair and Service Manual
668061
ROLLOVER PROTECTION SYSTEM (ROPS)
Removing the ROPS as a Complete Unit .......................................................... 44
INSTALLING ROPS COMPONENTS ............................................................................. 44
A. ROPS Side Tube Installation ......................................................................... 44
B. ROPS Extended Cab Tubes Installation ........................................................ 44
C. Rear Cross-tube Installation .......................................................................... 44
E. Front Cross-tube Installation .......................................................................... 46
F. Seat Back Support Installation ....................................................................... 46
G. Tighten ROPS Hardware ............................................................................... 46
SEATBELT INSTALLATION ........................................................................................... 47
Headrest Installation .......................................................................................... 48
TRUCK BED
TRUCK BED REMOVAL................................................................................................. 52
Decal Replacement ............................................................................................ 53
WEATHER PROTECTION
GENERAL ....................................................................................................................... 55
CANOPY ......................................................................................................................... 55
Installing Mounting Brackets .............................................................................. 55
Installing Canopy Clamps .................................................................................. 56
Installing the Canopy .......................................................................................... 57
WHEELS AND TIRES
WHEEL AND TIRE SERVICE......................................................................................... 59
Tire Tread Depth ................................................................................................ 60
Tire Repair ......................................................................................................... 60
Tire Replacement ............................................................................................... 60
Wheel Removal .................................................................................................. 60
Wheel Installation ............................................................................................... 60
BRAKES
MAINTENANCE .............................................................................................................. 64
Daily Brake Performance Test ........................................................................... 64
Brake System Inspection ................................................................................... 64
Brake Fluid ......................................................................................................... 64
MASTER CYLINDER ...................................................................................................... 65
Master Cylinder Replacement ............................................................................ 65