Tokheim Quantium 510

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4 Document Ref 942583-001 Rev 8

Revision Record Quantium 510 Installation Manual

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Table of Contents7
Introduction12
How to Use this Manual12
Product Scope12
Authorised Technicians13
Contact Information13
Health & Safety13
Safety Checklist13
Duties of the Employees14
Hazards14
Warning Signs15
Personal Protective Equipment (PPE)16
Standards & Certificates17
Dispenser Marking for the ATEX Directive17
Special Conditions for Safe Use18
MID Dispensers18
Site Preparation20
General20
Zoning Diagrams20
Basic Model Schematics23
Standard Speed Models23
High Speed Diesel Models26
Very High Speed Diesel Models30
Master & Satellite Models34
Hydraulic Connections38
Suction & Submerged Connections38
Master & Satellite Connections42
Vapour Recovery Connections44
Electrical Connections49
Drawings52
Dispenser Dimensions52
Two Frames & One Column Models (1-1, 1-2, HS 1-1, HSM 1-1, HS 1-2, HSM 1-2, THS 1-2, VHS 1-1, VHS 1-2, VHSM 1-2)52
Two Frames & Two Columns Models (2-2, 2-4, HS 2-2, HS 2-4, VHS 1-2 SS, VHS 2-4, VHSM 2-4)53
Three Frames & Two Columns Models (THS 3-4, SVHS 3-4)54
Three Frames & Three Columns Models (3-3, 3-6, HS 3-3, HS 3-6, VHS 3-6)55
Four Frames & Two Columns Models (VHS 4-4)56
Four Frames & Three Columns Models (THS 4-6, SVHS 4-6)57
Four Frames & Four Columns Models (4-4, 4-8, HS 4-4, HS 4-8, VHS 4-8)58
Five Frames & Four Columns Models (THS 5-8, HSM 5-8, SVHS 5-8, SVHSM 5-5)59
Five Frames & Five Columns Models (5-10)60
Satellite61
Mini-Sat62
Dispenser Heights63
Ground Frames64
Two Frames & One Column Models (Suction & Submerged) (1-1, 1-2, HS(M) 1-1, HS(M) 1-2, THS 1-2, VHS(M)1-1, VHS(M) 1-2)66
Two Frames & Two Columns Models (Suction & Submerged) (2-2, 2-4, Hs 2-2, Hs 2-4, Vhs 1-2 Ss, Vhs67
Three Frames & Two Columns Models (Suction & Submerged) (THS 3-4, SVHS 3-4)68
Three Frames & Three Columns Models (Suction & Submerged) (3-3, 3-6, HS 3-3, HS 3-6, VHS 3-6)69
Four Frames & Two Columns Models (Suction & Submerged) (Vhs 4-4)70
Four Frames & Three Columns Models (Suction & Submerged) (Ths 4-6, SVHS 4-6)71
Four Frames & Four Columns Models (Suction & Submerged) (4-4, 4-8, HS 4-4 , HS 4-8, VHS 4-8)72
Five Frames & Four Columns Models (Suction & Submerged) (SVHSM 5-5, HSM 5-8, SVHS 5-8)73
Five Frames & Five Columns Models (Suction & Submerged) (5-10)74
Satellite (Suction & Submerged)75
Mini-Sat76
Packaging & Handling78
Shipping Documentation78
Packaging78
Unpacking78
Inventory Inspection78
Weights79
Handling79
Access the Hydraulic Area80
Access the Calculator Head80
Standard Head80
TQC - VGA Media Head81
Access the Cable Glands82
Remove Blind DIT Door or Open DIT82
Standard Head & TQC - VGA Media Head85
Access the Junction Box Connections86
Installation88
General88
Identification of Sides88
Lifting89
Placement89
Dispenser Without Lifting Slots and on Wooden Transit Pallet90
Dispenser Without Lifting Slots and on Metal Transport Profile93
Dispensers with Lifting Slots or Brackets, Forklift Pitch Chart96
Dispenser with Lifting Slots and on Wooden Transit Pallet98
Dispenser with Lifting Slots and on Metal Transit Profile101
M-SAT Dispenser with Lifting Slots on Metal Profile Transport Pallet104
Using Jacking Bolts to Lower a Dispenser107
Leak Plate Sealing108
Fixing to Ground109
Earthing110
Hydraulic Connections111
Installation of TQP-HS Pumps111
Pipework - Suction Dispensers111
Fitting a Risbridger Check Valve113
Pipework - Submerged Dispensers113
Pipework - VR113
New Submerged Installation - Manufactured after January 2015114
Electrical Connections116
Junction Box Wiring117
Communications Wiring in Main Junction Box126
Special Dispenser Configurations128
Media Head Configuration130
Media Head Connections131
Panduit Connector Instructions132
Commissioning135
Testing and Programming the Dispenser135
Programming the Dispenser135
Dispenser Functions135
Testing the Dispenser136
Calibration of the Dispenser136
Mechanical Calibration of the Meter137
Electronic Calibration of the MPE Pulser138
Temperature Compensation Function140
Handing over to the Station Manager141

Tokheim Quantium 510 - Page 6

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