Toro Greensmaster TriFlex 3400 - Page 51

Greensmaster 3400 Page 4 -- 17 Diesel Engine
IMPORTANT: Make sure to not damage the engine,
fuel hoses, hydraulic lines, electrical harness or
other parts while installing the engine. Also, make
sure that hydraulic pump assembly does not shift
location during engine installation.
5. Slowly move the engine assembly toward the hy-
draulic pump assembly to allow the pump coupling to
slide into the engine coupling flange (Fig. 16).
6. Secure hydraulic pump assembly to bell housing on
engine with two (2) cap screws and flat washers (Fig.
16).
7. Secure engine to machine:
A. Secureenginesupport(item23)toenginemount
withcapscrew,s pacer, snubbingwasherandflange
nut (Fig. 14).
B. Secure engine rear plate to rear engine mount
withtwo (2)cap screws,washers andlock nuts(Fig.
15).
8. Connect all electrical harness connectors to engine
using labels placed during engine removal.
9. Connectthrottlecabletotheswivel oninjectorpump
speed control lever (Fig. 10). Adjust cable (see Adjust
ThrottleControl intheAdjustments sectionofthischap-
ter).
10.Installexhaustsystemtomachine(seeExhaustSys-
tem Installation in this section).
11.Installradiatorto machine (see Radiator Installation
in this section).
12.Installaircleanertomachine(seeAirCleanerInstal-
lationinthissection).Makesurethatallhoseclampsare
properly tightened.
13.Insert fuel supply hose and fuel return hose through
grommetsinenginesupportonfrontofengine.Remove
plugs placed during engine removal from hoses. Con-
nectfuelsupplyhosetotheinjectorpumpfittingandfuel
return hose to the #3 injector fitting. Secure fuel hoses
with hose clamps.
14.Open fuelshutoffvalveonfueltank. Checktank and
hoses for leaks.
15.Fill cooling system with coolant. Check radiator and
hoses for leaks.
16.Make surethatalternatorbelt tensionisproperlyad-
justed.
17.Bleed fuel system.
18.Make sure that engine oil level is correct.
1. Piston pump
2. Cap screw (2 used)
3. Flat washer (2 used)
4. Coupling
5. Cap screw
6. Spacer
7. Engine coupling flange
8. Bell housing
9. Key
Figure 16
3
1
4
2
7
6
5
8
9
27 to 33 ft--lb
(37to44N--m)
FRONT
Loctite #242
Diesel
Engine