80
PERIODIC MAINTENANCE AND LUBRICATION SCHEDULE (cont’d)
Inspection Items
Interval
How to check
Months 1 2 3 4 5 6 7 8 9 10 11 12
Hundreds
of hours
2 4 6 8 10 12 14 16 18 20 22 24
Drive system
Motor
Pump motor C C Clean
Controller
Wiring, bolts and nuts I I I Visual
Resistance between forklift body and negative/positive
terminals
I I I I Visual
Operation of contactor points and plunger I I Measure
Resistance of contactor coil I Test
Controller surface C C C C C Visual
Rotor C C Clean
Inspect Brush/Rotor on EPS Motor I C I I Visual/Test
Traction motor C C C Visual
Electrical system
Battery: mounting, level and specic gravity I I I I I Visual/Test
Harness and connectors I I I I I Visual
Fuses I I I I I Visual
Relays I I I I I Visual
Switches I I I I I Test
Lights (all) I I I I I Test
Horn/Buzzer I I I I I Test
Gauge and indicators I I I I I
Test
Bulbs If Necessary Visual/Test
Abbreviations: I = Inspect (correct or replace if necessary), D: Drain, R: Replacement, A: Adjustment, C: Clean, T: Retighten, L: Lubricate/Grease
GENERAL CARE AND MAINTENANCE