Wacker Neuson RD24

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BA RD24_RD27 en 04

This instruction manual is valid for the following roller types:

TANDEM ROLLER RD24-100

RD24-100o

RD27-120

RD27-120o

COMBINATION ROLLER RD24-100c

RD27-100c

Main Page

Table of Contents4
Preface12
Preface13
Preface to the Instruction Manual13
Product Information13
Guarantee13
Modifications/Reservations14
Packaging and Storage14
Signs and Symbols14
Explanation of Abbreviations15
Warning Notes16
Documentation17
Use18
Intended Use18
Abnormal Use18
Residual Risks19
Climatic Conditions19
Environmental Protection21
Disposal22
Type Plate23
Noise and Vibration Requirements28
Personnel29
Qualification and Duties29
General Safety Instructions31
Driving on Public Roads32
Danger Zone33
Description34
Information on the Machine34
Technical Characteristics34
List of Auxiliary Equipment35
Control Panel Versions36
General View of Machine37
Chassis/Safety Devices37
Stickers on the Machine38
Rops42
Consumable Fill Holes43
Control Stand44
Seat Console44
Operating Station Controls45
Steering Column45
Control Panel46
Drive Lever47
Drive Unit/Diesel Engine48
Hydraulic Oil Supply50
Electrical System51
Transmission52
Steering System53
Water System54
Water Sprinkling System54
Additive Sprinkling54
Dynamic Compaction System55
Operation56
Important Information about Operating the Machine56
Safety Strut58
Loading and Transporting60
Function Tests before Starting Work67
Access to the Machine68
Access to the Operator's Platform68
Adjust the Operator's Seat69
Using Safety Belt72
Set Operation and Rear Mirror74
Opening and Closing the Bonnet75
On-Board Electrical System/Battery Isolation Switch76
Switching the Electrical System On/Off77
Switching the Parking Light, Driving Light and Work Light On/Off78
Switching the Turn Signals/Hazard Warning Lights on and off80
Switching the Rotating Beacon and Signal Horn on and off81
Starting the Machine82
Driving84
Seat Contact Switch84
Adjusting the Engine Speed85
Driving in Normal Operation86
Stopping the Machine in Normal Operation88
Stopping the Machine in an Emergency - EMERGENCY STOP89
Stopping the Machine Because of a Fault91
Driving with Dynamic Compaction System93
Switching the Compaction System on and off94
Jump Operation (RMV)95
Compaction (HMV)96
Driving with Water Sprinkling System97
Driving with Additive Sprinkling System99
Track Offset100
Adjusting Scrapers102
Rigid Roller Drum Scraper102
Upper Folding Roller Drum Scraper102
Lower Folding Roller Drum Scraper103
Scraper Tyres103
Operation Monitoring105
Control Panel - Warning and Pilot Lights105
Control Panel - Fill Level Control Indicator109
Control Panel - Info Display/System Info110
Switching Diesel Engine off111
Automatic Engine Stop112
Shutting down and Leaving the Machine Safely113
Towing the Machine114
Preparing the Machine for Towing114
Depressurize the Hydraulic System115
Releasing Spring-Operated Brake116
After Towing/Before Repair116
Start with Jump Leads118
Shutting down120
Temporarily Shutting down the Machine and Starting It up Again120
Permanently Shutting down and Disposing of the Machine121
Maintenance123
General Maintenance Instructions123
Important Information about Maintenance Works123
Running-In Instructions126
Maintenance Overview127
Welding Work on the Machine129
Chassis/Safety Devices130
Basic Maintenance Work130
Checking and Replacing Steps/Slip-Resistant Surface130
Testing the EMERGENCY STOP Function131
Checking that the Parking Brake Is Working Properly132
Checking that the Seat Contact Switch Is Working Properly132
Control Stand134
Checking that the Driving Lever Is Working Properly134
Drive Unit/Diesel Engine135
Lubricating Oil Change Intervals136
Maintenance Points at the Diesel Engine When Changing Oil136
Fuel Prefilter137
Check and Clean the Dust Discharge Valve at the Air Filter139
Check the Air Filter139
Replacing Air Filter Cartridge140
Replacing the Safety Cartridge at the Air Filter140
Checking/Cleaning the Radiator141
Checking Coolant Level142
Changing Coolant143
Hydraulic Oil Supply145
Checking Hydraulic Oil Level145
Changing Hydraulic Oil and Ventilation Filter146
Replacing the Filter Insert in the Pressure Filter for the Hydraulic System147
Electrical System148
Starter Battery148
Transmission151
Checking Roller Drum/Tyre Scraper151
Cleaning Roller Drum/Tyre Scraper151
Replacing/Adjusting the Roller Drum Scraper151
Replacing/Adjusting Type Scrapers152
Lubricate the Scraper Stop Lever153
Check that Wheel Nuts/Wheel Bolt Connections Are Tight153
Checking Air Pressure in the Tyres154
Changing the Tyres154
Steering System157
Lubricating Pivoted Bearing157
Lubricating the Steering Cylinder Bolts157
Water Sprinkling159
Sprinkler Nozzle Inspection159
Cleaning Sprinkler Nozzles160
Cleaning Filter for Water Sprinkling160
Emptying and Cleaning the Water Sprinkling System161
Emptying and Cleaning the Additive Sprinkling System162
Dynamic Compaction System164
Checking the Damping Elements164
Replacing Toothed Belt for the Oscillation Drive164
Tables165
Technical Data165
Engine Oil165
Fuel167
Cooling Liquid (Coolant)168
Hydraulic Oil (Mineral Oil)170
Biodegradable Hydraulic Oil172
Overview of Lubricant Details173
Starting Torques174
Technical Data175
Rd24-100177
RD24-100O177
Rd24-100C179
Rd27-120183
RD27-120O183
RD27-120C185
Dimension Sheet187
RD24-100, RD24-100O187
RD24-100C187
RD27-120, RD27-120O188
RD27-120C188
Fuses189
Engine Compartment189
Steering Column190
Dashboard/Control Panel190
Diagnostic Code191
Standard Design191
Version with Add-On Equipment192
Auxiliary Equipment193
Roll-Over Protection Structure (ROPS)194
Falling-Object Protective Structure (FOPS)196
Rotating Beacon197
Overview197
Description197
Mounting/Dismounting197
Operation199
Maintenance200
Towing Coupling201
Seven-Pole Electrical Outlet for Trailers202
Overview202
Fuses202
Edge Pressing and Cutting Device (KAG)204
Overview204
Description204
Mounting/Dismounting Tools205
Operation206
Maintenance208
HAMM Line Spreader211
Overview211
Mounting/Dismounting213
Operation214
Maintenance218
Technical Data219
Anti-Freeze Filling System for Water Sprinkling221
Overview221
Description221
Operation221
HAMM Temperature Meter223
Overview223
Description223
Operation224
Bypass Filter for Hydraulic Oil225
Overview225
Maintenance225

Wacker Neuson RD24 - Page 3

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