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Zybio Z3 Service Manual

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Z3
AUTO HEMATOLOGY ANALYZER
SERVICE MANUAL

Table of Contents

Questions and Answers:

Zybio Z3 Specifications

General IconGeneral
BrandZybio
ModelZ3
CategoryMeasuring Instruments
LanguageEnglish

Summary

Intellectual Property and Manufacturer Responsibility

Manufacturer's Responsibility for Product

Manufacturer's responsibility for product safety, reliability, and performance.

Warranty and Customer Service

Warranty Terms and Conditions

Details the warranty, exclusions, and limitations for the product.

Customer Service Contact Information

Provides contact details for ZYBIO's customer service department.

1 Using This Manual

1.1 Overview of the Manual

Introduces the service manual and its purpose for Z3 analyzer repair.

1.2 Target Audience for the Manual

Identifies the intended readers and their required expertise.

1.3 Typographical Conventions Used

Explains formatting conventions like brackets, quotes, and italics for clarity.

1.4 Safety Information and Symbols

Details important safety precautions, warnings, and hazard symbols.

1.5 Understanding Manual Symbols

Explains various symbols used in the manual for instructions and warnings.

2 Product Specifications

2.1 Product Name and Model

Identifies the analyzer as the "Auto Hematology Analyzer Z3".

2.2 Physical Dimensions and Weight

Provides specifications for the analyzer's physical size and weight.

2.3 Electrical Power Requirements

Details the voltage, input power, and frequency requirements for the analyzer.

2.4 Environmental Operating Conditions

Specifies ambient temperature, humidity, and pressure for operation and storage.

2.5 Product Specifications (Sample Mode, Throughput)

Lists sample modes and throughput for the analyzer.

2.6 Testing Parameters

Lists the 21 report parameters and 3 histograms the analyzer provides.

2.7 Performance Requirements

Outlines performance criteria like background count, carryover, and repeatability.

2.8 Display Range of Parameters

Defines the measurement ranges for key blood parameters displayed by the analyzer.

2.9 Product Description and Components

Describes the main components of the Z3 analyzer, including its modules and interfaces.

2.10 Product Configuration

Details the standard configuration and optional accessories for the analyzer.

2.11 Reagents, Controls, and Calibrators

Explains the importance and use of reagents, controls, and calibrators for system performance.

2.12 Data Storage Capacity

Specifies the analyzer's capacity for storing sample results and related information.

3 System Principles

3.1 Introduction to Measurement Methods

Explains the impedance and colorimetric methods used for analysis.

3.2 Analyzer Workflow Overview

Illustrates the overall operational flow of the analyzer's major functions.

3.3 Sample Aspiration Process

Details the procedure for aspirating whole blood and capillary samples.

3.4 Cell Dilution and Lyse Function

Explains the role of diluent and lyse in preparing samples for analysis.

3.5 WBC Measurement Principles

Describes how WBCs are counted using the impedance method and related parameters.

3.6 RBC/PLT Measurement Principles

Explains RBC and PLT counting via impedance method and related parameters.

3.7 Analyzer Washing Procedure

Outlines the washing process for various components after each analysis cycle.

4 Software and Interface

4.1 Service Level Access Login

Instructions for logging in with service credentials for advanced functions.

4.2 Reviewing Analysis Data

Describes how to review results, including trend graphs, for analysis monitoring.

4.3 Calibration Procedures

Explains calibration methods, factors, and using calibrators for accuracy.

4.4 Gain Setup for HGB

Details how to adjust the HGB gain for accurate measurement.

4.5 Performance Testing

Covers procedures for background count, reproducibility, and carryover tests.

4.6 Advanced Toolbox Functions

Explains features like data export for instrument information and logs.

4.7 Software Update Process

Guides on preparing a USB and performing software updates on the analyzer.

4.8 Status Indicator and 4.9 Buzzer

Describes the meaning of status indicators and buzzer sounds for system feedback.

5 Fluidics

5.1 Introduction to Fluidic Components

Details various fluidic parts like valves, pumps, and probes with their functions.

5.2 Sample Dilution Flow Charts

Illustrates the dilution process for both whole blood and pre-dilute sample modes.

5.3 Fluidic Channels Description

Explains the function and parameters of WBC/HGB and RBC/PLT channels.

5.4 Sample Volume Requirements

Specifies the sample volumes needed for whole blood and pre-dilute modes.

5.5 Fluidic Operation Sequences

Describes various fluidic sequences like aspiration, dilution, and washing.

6 Hardware System

6.1 Hardware System Block Diagram

Provides a functional block diagram of the analyzer's hardware modules.

6.2 Electrical Connection Diagram

Shows the electrical connections between analyzer components and boards.

6.3 System Problem Troubleshooting

Guides on troubleshooting hardware errors, focusing on power supply issues.

6.4 Main Control Board Functions

Details the components, functions, and troubleshooting of the main control board.

6.5 Motor Drive Board Functions

Explains the motor drive board's role in controlling motors and pumps, including troubleshooting.

6.6 Power Board Overview and Replacement

Covers the power board's functions, interfaces, and replacement procedure.

6.7 Touch Screen Control Board Details

Describes the touch screen interface, its control board, and troubleshooting.

6.8 Indicator Board Functionality

Explains the indicator board's role in signaling analyzer status and troubleshooting.

6.9 Motors, Photocouplers, and Micro-switches

Covers the function and troubleshooting of motors, photocouplers, and micro-switches.

6.10 Liquid Detection Board Function

Details the liquid detection board's purpose and troubleshooting for reagent status.

7 Mechanical System

7.1 Mechanical Structure Overview

Demonstrates the locations of major serviceable mechanical components.

7.2 Assemblies and Explosive Views

Provides explosive views of various analyzer assemblies for component identification.

8 Troubleshooting

Communication and Voltage Errors

Addresses errors related to communication and abnormal voltage readings.

Time, Mode, and Reagent Errors

Covers issues with system time, sleeping mode, and reagent expiration or replacement.

Fluid Level and Floater Status Errors

Troubleshoots errors related to full or empty fluid containers and floater status.

Background and HGB Voltage Errors

Details troubleshooting for background abnormalities and HGB voltage issues.

Aperture and Signal Interference Issues

Addresses problems with aperture signals, voltage, and impedance signal interference.

Printer and Startup Failures

Guides on resolving issues with the thermal printer and startup failures.

Fluidics Initialization and Cell Counting Errors

Troubleshoots problems with fluidics initialization and abnormal cell counting.

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