ABB ACS880-17 - Page 157

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Maintenance 157

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Safety Instructions2
Contents of this Chapter13
General Safety in Installation, Start-Up and Maintenance14
Electrical Safety in Installation, Start-Up and Maintenance16
Additional Instructions and Notes19
Grounding20
Additional Instructions for Permanent Magnet Motor Drives21
Contents of this Chapter23
Related Documents24
Quick Installation, Commissioning and Operation Flowchart25
Terms and Abbreviations26
Contents of this Chapter29
Single-Line Circuit Diagram of the Drive30
Line-Side Converter31
Cabinet Layout32
Overview of Power and Control Connections36
External Control Cable Connection Terminals38
Door Switches and Lights39
Other Devices on the Door40
Descriptions of Cabinet Options41
Marine Construction (Option +C121)42
Empty Cubicles (Options +C196, +C197, +C198, +C199, +C200, +C201)43
Cabinet Lighting (Option +G301)44
V-Meter with Selector Switch (Option +G334)45
Bottom Cable Entry/Exit (Options +H350 and +H352)46
L536, +L53747
Pt100 Relays (Options +2L506, +3L506, +5L506, +8L506)48
Description49
Type Designation Key50
Contents of this Chapter55
Necessary Tools56
Moving and Unpacking the Drive57
Moving the Crate with a Forklift58
Removing the Transport Package59
Moving the Cabinet on Rollers60
Final Placement of the Cabinet61
Installing the IP54 Roof (Option +B055)62
Fastening the Cabinet to the Floor and Wall or Roof63
Fastening Methods64
Fastening the Cabinet to the Floor and Wall or Roof (Marine Units)65
Miscellaneous66
Air Outlet Duct on the Cabinet Roof (Option +C130)67
Contents of this Chapter69
Protecting the Motor Insulation and Bearings70
Requirements Table71
Additional Requirements for Explosion-Safe (EX) Motors72
Additional Requirements for ABB High-Output and IP23 Motors73
Additional Data for Calculating the Rise Time and the Peak Line-To-Line Voltage74
Selecting the Power Cables75
Typical Cable Sizes76
Alternative Power Cable Types77
Selecting the Control Cables78
Routing the Cables79
Continuous Motor Cable Shield or Enclosure for Equipment on the Motor Cable80
Protecting the Motor against Thermal Overload81
Implementing the Safe Torque off Function82
Implementing the Power-Loss Ride-Through Function83
Implementing a Safety Switch between the Drive and the Motor84
Implementing a Bypass Connection85
Implementing a Motor Temperature Sensor Connection86
Drive I/O, I/O Extension and Encoder Interface Modules87
Contents of this Chapter89
Motor and Motor Cable90
Corner-Grounded and Midpoint-Grounded 690 V Delta Systems91
Connecting the Control Cables92
Grounding the Outer Shields of the Control Cables at the Cabinet Entry93
Routing the Control Cables Inside the Cabinet95
Routing the Control Cables Inside R11 Cabinet96
Connecting to the Drive Control Unit98
Connecting an Auxiliary Voltage Supply (UPS, Option +G307)99
Wiring the PTC Thermistor Relay(S) (Options +L505, +2L505, +L513, +2L513)100
Wiring the Pt100 Relays (Option +Nl506)101
Wiring the Pt100 Relays (Option +Nl514)102
Wiring Ground Fault Monitoring for IT Ungrounded Systems (Option +Q954)104
Connecting the Power Cables105
Layout of Power Cable Connection Terminals and Cable Entries106
Connection Procedure (IEC)107
Grounding the Motor Cable Shield at the Motor End109
Installing Option Modules110
Installation of Safety Functions Modules (Frame R11)111
Case 2: FSO-XX Safety Functions Module Next to the Control Unit112
Contents of this Chapter113
ZCU-14 Control Unit114
Default I/O Connection Diagram115
Jumpers and Switches116
DI6 (XDI:6) as PTC Sensor Input117
DIIL Input (XD24:1)118
Technical Data119
Contents of this Chapter123
Contents of this Chapter125
Checks/Settings with no Voltage Connected126
Setting up the Line-Side Converter Parameters127
Contents of this Chapter129
Contents of this Chapter131
Descriptions of Symbols132
Cabinet133
Cleaning the Door Air Inlets (IP54)134
Heatsink135
Fans136
Replacing the Drive Module Main Fans (Frame R11)137
Replacing the LCL Filter Module Fan139
Replacing the Auxiliary Cooling Fans of the Drive Module (Frame R11)140
Replacing the IP54 (UL Type12) Roof Fan (Options +B055 and +C128, Frame R11)142
Replacing the IP54 (UL Type 12) Roof Fan (Option +B055, Frame R11)143
Replacing the Drive and LCL Filter Modules (Frame R11)144
Replacing the LCL Filter Module154
Capacitors155
Fuses156
Control Panel158
Replacing the Control Unit Battery159
Memory Unit160
Replacing the Memory Unit of the Line-Side Converter Control Unit (R11)161
Contents of this Chapter163
Definitions164
Derating165
Altitude Derating166
High Speed Mode167
Dimensions and Weights168
Free Space Requirements169
Cooling Data, Noise170
Sine Output Filter Data171
Terminal Data for the Drive Control Unit172
Control Unit Connection Data173
Auxiliary Circuit Power Consumption174
Applicable Standards175
CE Marking176
Compliance with en 61800-3:2004179
Category C4180
Tightening Torques181
Disclaimers182
What this Chapter Contains183
R11 (IP22, UL Type 1, IP42, UL Type 1 Filtered, Option +B054)184
R11 (IP54, UL Type 12, Option +B055)185
R11 (IP22, UL Type 1, IP42, UL Type 1 Filtered, Options +C129, +H350, +H352)186
R11 (IP54, UL Type 12, Options +B055, +C128)187
R11 (IP54, UL Type 12, Options +B055, +C129)188
R11 (IP54, UL Type 12, Options +B055, +C129, +H350, +H352)189
R11 (IP22, UL Type 1, IP42, UL Type 1 Filtered, Option +D150)190
R11 (IP22, UL Type 1, IP42, UL Type 1 Filtered, Options +D150 +D151)191
R11 (IP22, UL Type 1, IP42, UL Type 1 Filtered, Option +E206)192
Location and Size of Power Cable Connection Terminals193
R11 Input and Motor Cable Terminal Dimensions – Top Entry and Exit194
Input Cable Terminals (R11)195
Sine Filter (+E206) Cubicle, 400 MM196
Sine Filter (+E206) Cubicle, 1000 MM197
What this Chapter Contains199
Compliance with the European Machinery Directive200
Cable Types and Lengths201
Single Drive (Internal Power Supply)202
Multiple Drives (Internal Power Supply)203
Multiple Drives (External Power Supply)204
Start-Up Including Acceptance Test205
Maintenance207
Competence208
Abbreviations209
Declaration of Conformity210
Product and Service Inquiries211

ABB ACS880-17 - Page 157

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